Pipeline welding journal vsn 478 86. Information on welded joints
Departmental building codes
Production documentation
for the installation of technological
equipment and technological
pipelines
VSN 478 - 86
Minmontazhspetsstroy USSR
Developed by institutes of the USSR Ministry of Montazhspetsstroy
Giprokhimmontazh (leading organization) - I. P. Petrukhin, M. L. Elyash (theme leader and executive in charge); VNIIMontazhspetsstroy - B.V. Popovsky, V. Ya. Eidelman.
Submitted Glavkhimmontazh of the USSR Ministry of Montazhspetsstroy
Chief engineer A. V. Anokhin.
Prepared for approval The main technical department of the USSR Ministry of Montazhspetsstroy.
Deputy chief G.A. Sukalsky.
Approved By the Ministry of Assembly and Special Construction Works of the USSR.
Deputy Minister K. K. Lipodat.
Agreed with the USSR State Construction Committee (letter dated March 4, 1986 No. DC - 1125 - 1 ).
Ministry of Assembly |
Departmental building codes |
VSN 478 - 86 Minmontazhspetsstroy USSR |
and special construction works of the USSR (Minmontazhspetsstroy USSR) |
Production documentation on installation technological equipment and technological pipelines |
For the first time |
These departmental building codes (VSN) establish the content of production documentation for the installation of process equipment and process pipelines.
1. General Provisions
1.1. The types and content of production documentation must comply with SNiP 3.01.01- 85, SNiP 3.05.05 - 84 and SNiP III - 3 - 81.
Production documentation for equipment and pipelines subject to inspection by state supervision authorities must be drawn up in accordance with the rules and regulations of these authorities.
1.2. When filling out the production documentation forms, the requirements of state, industry standards, technical conditions for the manufacture and supply of technological equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization in this part of the firms must be reflected - suppliers of complete technological equipment and pipelines purchased by import.
1.3. Production documentation by type of work is completed according to technological units, and for objects in whose projects technological units are not highlighted, - on the object as a whole.
2.1. The installation organization transfers to the general contractor for presentation to the working commission the documentation provided for in SNiP III- 3 - 81, SNiP 3.01.01 - 85, SNiP 3.05.05 - 84 and real BCH (Form 1 - 10).
2.2. Before the heading of each form (except for 9 - 13) post the following information:
________________________________ ________________________
(place of construction of the enterprise) (name of the general contractor and construction organization and its departmental affiliation)
_______________________________ ________________________
(Business name - customer) (name of the installation
_______________________________organizations indicating the trust (name of the facility under construction) and departmental affiliation)
19__
(name of the technological unit) (date)
2.3. Data provided in forms (excluding forms 5 - 14), are certified by the signatures of persons responsible for maintaining production documentation in the following form:
Name |
Representative |
||
organization |
Position |
Surname, initials |
Signature |
Enterprise - customer |
|||
General contracting organization |
|||
Installation organization |
If necessary, representatives of the company can participate in drawing up the forms. - manufacturer of technological equipment and pipelines, commissioning, design and component organizations.
2.4. Checking the installation of equipment on the foundation (base) is carried out in accordance with the working documentation for the construction of the facility and operational documentation (installation instructions) of enterprises - manufacturers. The results of the check are recorded on the equipment that is part of the technological unit (form 1) *.
* See clause 1.3.
2.5. The test results of vessels and apparatuses are recorded in Form 2. The following are indicated as the main technical characteristics of the vessels and apparatuses: overall dimensions, working pressure MPa (kgf / cm 2), weight (inoperative), serial number of the enterprise- the manufacturer.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05 - 84, the requirements of technical conditions and operational documentation (installation instructions) of the enterprise - manufacturer. The test results are recorded in Form 3.
2.7. Testing of technological pipelines is carried out in accordance with paragraphs. 5.4- 5.16 SNiP 3.05.05 - 84 and the requirements of working documentation. The test results are recorded in form 4 for each line of pipelines.
2.8. The welding work log is compiled in form 5, a list of welders and thermists- operators - according to form 6, journal of accounting and quality control of control (test) welded joints - according to form 7, journal of heat treatment of welded joints - according to form 8, certificate of survey of hidden works- according to the form 9.
2.9. The certificate of acceptance of equipment after individual tests is drawn up in form 10.
2.10. The readiness of supporting structures, including foundations for the installation of technological equipment and pipelines, is recorded in the act of intermediate acceptance of critical structures (Form 11).
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Administration of the USSR M - 25 (form 12 of the present VSN). Defects and deviations from the working drawings and regulatory - technical documents are reflected in the form of the Central Statistical Office of the USSR M - 27 (form 13 of this BCH).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5- 2.8 SNiP 3.05.05 - 84. At the same time, they check their factory readiness, assembly adaptability and completeness in accordance with GOST 24414 - 80 and other regulatory - technical documents.
2.12. When accepting working documentation for the installation of technological equipment and pipelines (form 14), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory - technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detail (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which they put the stamp "Executive drawing", certified by the signature of the person responsible for the installation of pipelines and the authorized sign production documentation forms. The stamp must indicate the date of drawing up the executive drawing.
On the basis of the lists, acts, passports, certificates and other documents presented by the customer to the as-built drawing, data is entered containing information in the required volume about the parts, materials and products used during the installation of pipelines (for pipes and parts of the pipelines supplied by the contractor, similar information is indicated according to the documents enterprises - manufacturers or suppliers).
2.14. Form 1 production documentation - 14 reflects the entire range of works on the installation of process equipment and process pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended Appendix 4.
Form 1
Information on clause 2.2 VSN
Act
checking the installation of equipment on the foundation
This act is drawn up in that the installation on the foundation (base) of the following equipment was checked:
№ p / p |
Name and number for workers drawings |
Number and the name of the workers drawings and operational documentation (installation instructions) manufacturer |
Conclusion about the results checks and anchoring fundamental bolted |
On the basis of the above, it is allowed to pour the listed equipment (except for the equipment of clauses _________, which is installed in the design position without gravy).
Note. The act, if provided for in the operational documentation (installation instructions), is accompanied by a form indicating the measurements made during installation, in the form established by the company - the equipment manufacturer.
Signatures according to clause 2.3 VSN.
Form 2
Information on clause 2.2 VSN.
Act
testing of vessels and apparatus
This act was drawn up in the fact that an external examination was performed (internal in accessible places), after which a hydraulic, pneumatic ______________________________
(cross out unnecessary)
test pressure test (delete unnecessary):
housing MPa (kgf / cm 2);
shirts MPa (kgf / cm 2).
(name of the vessel, apparatus, number according to the working documentation,
brief technical characteristics)
During the test, the equipment was under test pressure for ____ minutes (or under water filling), after which the pressure was gradually reduced to working pressure, which was maintained for ____ minutes.
Upon inspection of the equipment, it was found that _________________
Conclusion
The equipment has passed the hydraulic, pneumatic (unnecessary cross out) test pressure test and is operational at operating pressure:
housing MPa (kgf / cm 2);
pipe part MPa (kgf / cm 2);
shirts MPa (kgf / cm 2).
Signatures according to clause 2.3 VSN.
Form 3
Information on clause 2.2 VSN
Act
testing of machines and mechanisms
This act is drawn up in the fact that an individual test was carried out at idle speed of the following machines and mechanisms:
Signatures according to clause 2.3 VSN.
Form 4
Information on clause 2.2 VSN
Act
pipeline testing
This act is drawn up in what is produced by _____________
(type of test)
testing of pipeline lines _______________________________ (name and line number,
its boundaries, working pressure, MPa (kgf / cm 2)
The test was carried out in accordance with SNiP 3.05.05 - 84 ______
(name and code of other normative - technical documents, numbers
drawings of working documentation)
strength by pressure MPa (kgf / cm 2);
for tightness by pressure of MPa (kgf / cm 2).
Test duration h
During the test, no leaks or other defects were found in the pipeline.
The pipeline lines specified in this act are considered to have passed the test.
Signatures according to clause 2.3 VSN.
Information on clause 2.2 VSN
Welding log
Line No. Pipeline
(name, working pressure, temperature, product)
Site manager Welding work manager __________________________
(signature, decryption) (signature, decryption)
"___" _________________ 19__ "___" _________________ 19__
Form 6
Information on clause 2.2 VSN
List
welders and thermists- operators
№ p / p |
Surname, name, patronymic |
Specialty (welder, thermist - operator) |
Stigma |
Discharge |
Identity number and validity period |
Signature example |
Note |
Site manager
(signature, transcript)
Welding supervisor
(heat treatment) (signature, transcript)
Form 8
Information on clause 2.2 VSN
Magazine
heat treatment of welded joints
Line number ____________ Piping ______________________________________
(name, pressure, temperature, product)
Site manager _______________________
(signature, transcript)
"___" ___________ 19____
Welding (heat treatment) manager _____________________
(signature, transcript)
"___" ____________ 19___
Form 9 (according to SNiP 3.01.01 - 86)
Act
survey of hidden works
(Name of works)
"____" ____________ 19 ___
Commission consisting of:
representative of construction -
______________________________________________________
(surname, initials, position)
inspected the work performed by ______________________
______________________________________________________
(Name
______________________________________________________
construction - installation organization)
1. The following works have been presented for examination and acceptance _____________________________________________________
(name of hidden works)
- estimate documentation _____
______________________________________________________
(name of the design organization, drawing numbers and date
______________________________________________________
their compilation)
3. When performing work, ________________________
(name of materials,
______________________________________________________
______________________________________________________
other documents confirming the quality)
4. When performing work, there are no (or allowed) deviations from the design - estimate documentation ___________________________
(in the presence of
deviations indicate who agreed, numbers
_______________________________________________________
drawings and date of agreement)
5. Date: start of work ___________________________
Completion of work ________________________
Commission decision
- estimate documentation, standards, building codes and regulations and meet the requirements of their acceptance.
(name of work and
constructions)
Technical representative _______________________________
customer supervision (signature)
Representative _______________________________
construction - editing room (signature)
organization
Form 10
(according to SNiP III - 3 - 81)
Act
on the acceptance of equipment after individual testing
mountains. ________________ "___" _______________ 19__
Working committee appointed by _____________________________
(Name
_______________________________________________________
organizations - customer (developer),
_______________________________________________________
which appointed the working commission)
decision of "___" ______________ 19__ No. __________ as part of
chairman - customer representative ______________________
(surname, acting, position)
commission members - representatives
general contractor __________________________________
(surname, acting, position)
subcontractors (installation organizations) ____________________
_______________________________________________________
operating organization _____________________________
general designer _____________________________
bodies of state fire supervision ________________
______________________________________________________
technical labor inspectorate of the Central Committee or the Council of Trade Unions ______
______________________________________________________
the customer's trade union or operational
organizations ____________________________________________
_______________________________________________________
_______________________________________________________
other interested supervisors and organizations ________
_______________________________________________________
_______________________________________________________
Installed:
1. General contractor ______________________________
_______________________________________________________
(indicate the name and departmental subordination)
the following equipment, completed by installation, was presented for acceptance:
_______________________________________________________
(list of installed equipment and its brief
_______________________________________________________
technical characteristics (if necessary, specify in
_______________________________________________________
annex)
mounted in ________________________________________
(name of the building, structure, workshop)
included in ______________________________________
(Business name,
_______________________________________________________
its sequence, launch complex)
2. Installation work completed __________________________
(indicate the name
_______________________________________________________
installation organizations and their departmental subordination)
3. The design documentation is developed by _____________________
(indicate the name
_______________________________________________________
design organization and its departmental subordination,
_______________________________________________________
number of drawings and date of their preparation)
4. Date of commencement of installation work ___________________________
(year and month)
5. Date of completion of installation work ________________________
(year and month)
6. The existing deficiencies in the equipment presented for acceptance do not interfere with comprehensive testing and must be eliminated within the time limits specified in Appendix No. ____ to this act.
The working commission carried out the following additional tests of the equipment (except for the tests recorded in the executive documentation presented by the general contractor):
_______________________________________________________
Decision of the working committee
The installation works of the presented equipment were carried out in accordance with the project, standards, building codes and regulations, technical conditions and meet the requirements of its acceptance for comprehensive testing.
The equipment presented for acceptance, specified in clause 1 of this act, shall be considered accepted since __________________19___ for comprehensive testing with an assessment of the quality of the work performed ______________________________________________________
(excellent, good, satisfactory)
List of receptions - delivery documentation attached to the act:
1. _________________________________________________
2. _________________________________________________
3. _________________________________________________
etc.
Chairman of the working committee ______________________
(signature)
Members of the working commission ____________________________
(signatures)
Handed over:
General contractor representatives
and subcontractors
_______________________________________________________
(signatures)
Accepted:
Representatives of the customer (developer)
_______________________________________________________
(signatures)
Form 11
(according to SNiP 3.01.01 - 85)
Act
intermediate acceptance of critical structures
_______________________________________________________
(design name)
executed in __________________________________________
(name and location of the object)
"___" _____________ 19 ___
Commission consisting of:
representative of construction - installation organization __________
_______________________________________________________
(surname, initials, position)
technical supervision representative of the customer _______________
______________________________________________________
(surname, initials, position)
representative of the design organization _______________________
_______________________________________________________
(surname, initials, position)
inspected the structures and checked the quality of work,
completed by ___________________________________________
(name of construction - installation organization)
and drew up this act on the following:
1. The following constructions were presented for acceptance ____________
_______________________________________________________
(list and brief description of structures)
2. The work was carried out according to the design - estimate documentation _____
_______________________________________________________
(name of the design organization, drawing numbers and
_______________________________________________________
date of their compilation)
3. When performing work, there are no (or allowed) deviations from the design - estimate documentation ____________________________
(in the presence of
_______________________________________________________
deviations indicate who agreed, the numbers of the drawings and
_______________________________________________________
date of agreement)
4. Date: start of work ________________________________
Completion of work _____________________________
Commission decision
The work was carried out in accordance with the design - estimate documentation, standards, building codes and regulations.
Based on the foregoing, subsequent work on the device (installation) is allowed ___________________
_______________________________________________________
(name of works and structures)
construction - editing room (signature)
organization
Representative _________________________
technical supervision (signature)
customer
Representative _________________________
design organization (signature)
Form 12
Approved by order of the Central Statistical Administration of the USSR dated November 27, 1985 No. 628
Customer _____________________
Act No. ______
acceptance - transfer of equipment for installation
"___" _______________ 19___
The act was drawn up by ________________________________________________
(place of drawing up the act)
Submitted by ____________________________________________________
(name of the installer)
the following equipment for installation in ___________________
(Name
____________________________________________________________
buildings, structures, workshops)
Naimenova |
The code (nomen |
Plant |
Factory - Izoto |
Position number |
Arrival at the customer's warehouse |
||||
equipment |
clature number) |
Type, brand |
number or marking |
driver |
according to the technological scheme |
date |
acceptance certificate number |
Quantity |
Price |
Reverse side of form No. M - 25
When accepting the equipment for installation, the following was established:
1. The equipment meets \ does not correspond to the design specification or to the drawing (if it does not correspond, indicate in what) _________________________________________________________
2. The equipment was delivered complete \ incomplete (indicate the composition of the set and technical documentation, according to which the acceptance was made and what completeness) ___________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
3. Defects during external examination of the equipment were not found / found (if found, then list them in detail) ______________________________________________
_________________________________________________________
_________________________________________________________
Note. Defects discovered during inspection, installation and testing of equipment are subject to special activation.
4. Conclusion on suitability for installation _____________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
Passed by the customer's representative
Accepted by a representative of the installation organization
________________ ______________ __________________
(position) (signature) (acting, surname)
The specified equipment is accepted for storage.
Financially responsible person
Form 13
Model interdepartmental norm No. M - 27
Approved by order of the Central Statistical Administration of the USSR dated 11/27/85
№ 628
Act No. ______
on detected equipment defects
"___" _____________ 19___
_______________________________________________________
Location: city, town, etc.
Enterprise (customer) ___________________________________
(Name)
Building (structure), workshop _________________________________
This act is drawn up in the fact that in the process of revision, installation, testing (underline the stage) of the equipment listed below, manufactured by ________________________________
(plant name- manufacturer)
the following defects were found:
Factory |
Design organization |
date |
Discovered |
||||
Name |
Type, brand |
number or marking |
drawing number |
Name |
equipment manufacturing |
defects |
|
Reverse side of form No. M - 27
Factory |
Design organization |
date |
Discovered |
||||
Name |
Type, brand |
number or marking |
drawing number |
Name |
equipment manufacturing |
receipt of equipment at the warehouse |
defects |
To eliminate the identified defects, it is necessary:
_______________________________________________________
(activities or works for
_______________________________________________________
elimination of identified defects, performers and deadlines
_______________________________________________________
execution)
_______________________________________________________
_______________________________________________________
_______________________________________________________
Customer representative
(position) (signature) (acting, surname)
Contractor representative
________________ __________________ __________________
(position) (signature) (acting, surname)
Factory representative- manufacturer
________________ __________________ __________________
(position) (signature) (acting, surname)
Form 14
Information on clause 2.2 VSN
Act
transfer of working documentation for the production of work
For the production of work ___________________________________
(customer)
transferred to ______________ ________________________________
(date) (installer)
in ______ copies.
1. Working drawings according to the list of the main set No. ______
2. Attached documents according to the list of reference and
attached documents No. __________________________ including:
drawings of general views of blocks;
drawings of general types of technological structures;
drawings of general types of non-standardized equipment;
working drawings of pipelines (including special ones) *;
list of volumes of installation work in accordance with GOST 21.111 - 84;
material requirement lists according to GOST 21.109 - 82;
equipment specification in accordance with GOST 21.110 - 82;
object estimates;
local estimates;
working documentation;
documentation according to GOST 24444 - 80.
3. When checking the documentation, it was established:
the drawings of the main set comply with the requirements of clause 1.4 of SNiP 3.05.05 - 84;
drawings of general views comply with the requirements of SNiP 1.02.01 - 85;
the statements comply with the requirements of GOST;
estimates correspond to SNiP 1.02.01 - 85;
on each drawing of the main set and the attached documents there is a stamp "for production", signed by the responsible representative of the customer with the date;
availability of the conclusion of the installation organizations on the project (in accordance with clause 1.5 of SNiP 3.05.05 - 84);
4. Conclusion on the documentation
The working documentation for the construction of the facility is suitable for the preparation and production of works on the installation of technological equipment and technological pipelines.
Signatures according to clause 2.3 VSN.
* "Special" include pipelines assembled from prefabricated straight and shaped elements - gummed, lined with all types of coatings, made of non-metallic materials, as well as metal for operation at Р у ³ 10 MPa (100 kgf / cm 2), to which assembly (axonometric) drawings are transferred. For facilities built on imported equipment, axonometric drawings must be transferred to all pipelines D y ³ 50 mm.
Departmental building codes
Production documentation for the installation of process equipment and process pipelines
VSN 478 - 86
Minmontazhspetsstroy USSR
Ministry of Installation and Special Construction Works of the USSR
MOSCOW 1986
Developed by institutes of the USSR Ministry of Montazhspetsstroy
Giprokhimmontazh (leading organization) - I.P. Petrukhin, M.L. Elyash (theme leader and executive in charge);
VNIIMontazhspetsstroy - B.V. Popovsky, V. Ya. Eidelman.
Submitted Glavkhimmontazh of the USSR Ministry of Montazhspetsstroy
Chief engineer A.V. Anokhin.
Prepared for approval The main technical department of the USSR Ministry of Montazhspetsstroy.
Deputy chief G.A. Sukalsky.
Approved By the Ministry of Assembly and Special Construction Works of the USSR.
Deputy Minister K.K. Lipodat.
Agreed with the USSR State Construction Committee (letter dated March 4, 1986 No. DC- 1125 - 1 ).
These departmental building codes (VSN) establish the content of production documentation for the installation of process equipment and process pipelines.
1. General Provisions
Form 1 Certificate of verification of equipment installation on the foundation
Form 2 Certificate testing of vessels and apparatus
Form 3 Certificate of testing of machines and mechanisms
Form 4 Acceptance testing of pipelines
Form 5 Welding log
Form 6 List of welders and thermal operators
Form 7 JOURNAL of accounting and quality control of control (test) welded joints
Form 8 Log of heat treatment of welded joints
Form 9 Certificate of hidden works
Form 10 Certificate of acceptance of equipment after individual testing
Form 11 Act of intermediate acceptance of critical structures
Form 12 Act No. ______ acceptance and transfer of equipment for installation
Form 13Act No. ______ on identified equipment defects
Form 14 Act of transfer of working documentation for the production of work
3. Operational documentation drawn up during the installation of technological equipment and pipelines
4. Documentation presented or transferred to the installation organization by the customer (general contractor) for the period of installation work
Appendix 20 Reference Documentation presented for assembly units of steel pipelines for pressure over 10 MPa
Appendix 21 Reference Terms adopted in VSN 478-86
1. General Provisions
1.1. The types and content of production documentation must comply with SNiP 3.01.01-85, SNiP 3.05.05-84 and SNiP III-3-81.
Production documentation for equipment and pipelines subject to inspection by state supervision authorities must be drawn up in accordance with the rules and regulations of these authorities.
1.2. When filling out the production documentation forms, the requirements of state, industry standards, technical conditions for the manufacture and supply of technological equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization, must be reflected in this part of firms - suppliers of complete technological equipment and pipelines purchased by import ...
1.3. Production documentation by type of work is completed for technological units, and for objects in whose projects technological units are not selected, for the object as a whole.
2. Content of production documentation forms
2.1. The installation organization submits to the general contractor for presentation to the working commission the documentation provided for in SNiP III-3-81, SNiP 3.01.01-85, SNiP 3.05.05-84 and these VSN (forms 1-10).
2.2. The following information is placed before the heading of each form (except for Forms 9-13):
(place of construction of the enterprise) | (name of the general contractor and construction organization and its departmental affiliation) |
||||
(name of the customer) | (name of the installation organization with indication of the trust and departmental affiliation) |
||||
(name of the facility under construction) | |||||
(name of the technological unit) | |||||
2.3. The data provided in the forms (with the exception of forms 5-14) are certified by the signatures of the persons responsible for maintaining production documentation in the following form:
Name of company | Representative |
||
Position | Surname, initials | ||
Customer enterprise | |||
General contracting organization | |||
Installation organization |
If necessary, representatives of the enterprise - manufacturer of technological equipment and pipelines, commissioning, design and component organizations can participate in drawing up the forms.
2.4. Checking the installation of equipment on the foundation (base) is carried out in accordance with the working documentation for the construction of the facility and operational documentation (installation instructions) of manufacturers. The results of the check are recorded on the equipment that is part of the technological unit (form 1) *.
* See clause 1.3.
2.5. The test results of vessels and apparatuses are recorded in Form 2. The following are indicated as the main technical characteristics of the vessels and apparatuses: overall dimensions, working pressure MPa (kgf / cm 2), weight (inoperative), serial number of the manufacturer.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05-84, the requirements of technical conditions and operational documentation (installation instructions) of the manufacturer. The test results are recorded in Form 3.
2.7. Testing of technological pipelines is carried out in accordance with paragraphs. 5.4 - 5.16 SNiP 3.05.05-84 and the requirements of working documentation. The test results are recorded in form 4 for each line of pipelines.
2.8. The welding work log is compiled according to Form 5, the list of welders and thermist-operators - according to Form 6, the logbook for recording and quality control of control (test) welded joints - according to Form 7, the log of heat treatment of welded joints - according to Form 8, the certificate of inspection of hidden works - according to the form 9.
2.9. The certificate of acceptance of equipment after individual tests is drawn up in form 10.
2.10. The readiness of supporting structures, including foundations for the installation of technological equipment and pipelines, is recorded in the act of intermediate acceptance of critical structures (Form 11).
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Administration of the USSR M-25 (form 12 of this VSN). The defects and deviations from the working drawings and normative and technical documents identified in this case are reflected in the form of the Central Statistical Administration of the USSR M-27 (form 13 of this VSN).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5-2.8 SNiP 3.05.05-84. At the same time, they check their factory readiness, assembly adaptability and completeness in accordance with GOST 24414-80 and other regulatory and technical documents.
2.12. When accepting working documentation for the installation of technological equipment and pipelines (form 14), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory and technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detail (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which they put the stamp "Executive drawing", certified by the signature of the person responsible for the installation of pipelines and the authorized sign production documentation forms. The stamp must indicate the date of drawing up the executive drawing.
On the basis of the lists, acts, passports, certificates and other documents presented by the customer to the as-built drawing, data is entered containing information in the required volume about the parts, materials and products used during the installation of pipelines (for pipes and parts of the pipelines supplied by the contractor, similar information is indicated according to the documents manufacturers or suppliers).
2.14. Production documentation in Forms 1-14 reflects the entire range of works on the installation of process equipment and process pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended Appendix 4.
And SNiP III-3-81.
Production documentation for equipment and pipelines subject to inspection by state supervision authorities must be drawn up in accordance with the rules and regulations of these authorities.
1.2. When filling out the production documentation forms, the requirements of state, industry standards, technical conditions for the manufacture and supply of technological equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization, must be reflected in this part of firms - suppliers of complete technological equipment and pipelines purchased by import ...
2.5. The test results of vessels and apparatus are recorded in. The following are indicated as the main technical characteristics of vessels and apparatus: overall dimensions, working pressure MPa (kgf / cm2), weight (inoperative), serial number of the manufacturer.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05-84, the requirements of technical conditions and operational documentation (installation instructions) of the manufacturer. The test results are recorded in.
2.7. Testing of technological pipelines is carried out in accordance with paragraphs. 5.4 - 5.16 SNiP 3.05.05-84 and the requirements of working documentation. The test results are recorded for each line of pipelines.
2.8. The log of welding works is compiled according to, the list of welders and thermal operators - according to, the log of accounting and quality control of control (test) welded joints - according to, the log of heat treatment of welded joints - according to, the certificate of inspection of hidden works - according to.
2.9. The certificate of acceptance of equipment after individual tests is drawn up according to.
2.10. The readiness of supporting structures, including foundations for the installation of technological equipment and pipelines, is recorded in the act of intermediate acceptance of critical structures ().
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Administration of the USSR M-25 (real VSN). The defects and deviations from the working drawings and normative and technical documents identified in this case are reflected in the form of the Central Statistical Administration of the USSR M-27 (real VSN).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5-2.8 SNiP 3.05.05-84. At the same time, they check their factory readiness, assembly adaptability and completeness in accordance with GOST 24414-80 and other regulatory and technical documents.
2.12. When accepting working documentation for the installation of technological equipment and pipelines (), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory and technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detail (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which they put the stamp "Executive drawing", certified by the signature of the person responsible for the installation of pipelines and the authorized sign production documentation forms. The stamp must indicate the date of drawing up the executive drawing.
On the basis of the lists, acts, passports, certificates and other documents presented by the customer to the as-built drawing, data is entered containing information in the required volume about the parts, materials and products used during the installation of pipelines (for pipes and parts of the pipelines supplied by the contractor, similar information is indicated according to the documents manufacturers or suppliers).
2.14. Production documentation by forms - reflects the whole range of works on the installation of technological equipment and technological pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended one.
Form 1
Act
checking the installation of equipment on the foundation
This act is drawn up in that the installation on the foundation (base) of the following equipment was checked:
On the basis of the above, it is allowed to pour the listed equipment (except for the equipment of clauses _________, which is installed in the design position without gravy).
Note. The act, if provided for in the operational documentation (installation instructions), is accompanied by a form indicating the measurements made during installation, in the form established by the equipment manufacturer.
Form 2
Act
|
Form 3
Act
testing of machines and mechanisms
This act is drawn up in the fact that an individual test was carried out at idle speed of the following machines and mechanisms:
Form 4
strength by pressure .... MPa (kgf / cm2);
for tightness by pressure of MPa (kgf / cm2).
Test duration h
During the test, no leaks or other defects were found in the pipeline.
The pipeline lines specified in this act are considered to have passed the test.
Form 5
Welding log
Line No. ____________ Pipeline _______________________________________________
(name, working pressure, temperature, product)
Welded joint number according to drawings (executive drawings) |
Joint characteristic, mm, D n´ S steel grades or composition of steel grades, GOST, TU, certificate number |
Welding consumables (type, brand, GOST or TU, certificate number) |
Welding consumables quality inspection log number, inspection registration numbers |
Inspector's signature on weld acceptance |
Joint position (rotary non-rotary vertical, horizontal) |
Welding date |
Welding method (tacks, root of the seam, filling the groove) |
Air temperature in the working area, ° С |
||||
Electrodes |
Wire |
Shielding gas |
||||||||||
Continuation of Form 5
Temperature of (preliminary accompanying) joint heating, ° С |
Surname, name, patronymic of the welder, mark number |
Welder's signature |
Date of heat treatment of the welded joint, number of the heat treatment log and registration number in the log |
Results of external examination and measurements, color or magnetic, powder flaw detection, protocol number and date |
Welding quality control method (radiographic, ultrasonic flaw detection) |
Date of radiographic inspection or ultrasonic flaw detection, report number, inspection log number and log registration number |
Results of measuring the content of the ferrite phase in the deposited metal, protocol number and date |
Results of measuring the content of the main flying elements or steeloscopy, protocol number and date |
Defect elimination notes |
Last name, first name, patronymic, identification number and signature of the controller |
Surname, name, patronymic of the foreman or welding foreman, signature, date |
Site manager __________________________________ Welding work manager __________________________
(signature, decryption) (signature, decryption)
"___" _________________ 19__ "___" _________________ 19__
List
welders and thermal operators
Site manager __________________________
(signature, transcript)
Welding supervisor __________________________
(heat treatment) (signature, decryption)
Form 7
MAGAZINE
accounting and quality control of control (test) welded joints
___________________________________
(welded laboratory and its affiliation)
Line number |
Date of the previous inspection, numbers of lines and welds of the same type made by the welder after it |
Welding date of the controlled welded joint |
Welded joint number according to drawings (executive drawings) |
Temperature conditions, ° С |
Pipe ( D n´ S), mm, steel grade, (composition of steel grades) |
Welding method |
Welding consumables |
||||
Electrodes |
Wire |
Shielding gas |
|||||||||
Continuation of Form 7
Surname and initials of the welder, brand and signature of the welder |
Heat treatment date, registration number and log |
Surname and initials of the thermist-operator, stamp and signature |
Date and number of the hardness test report |
Radiographic or ultrasound control, report number |
Mechanical properties of the welded joint of the sample cut from the control joint, protocol number, date |
Metallography, protocol number, date |
Ferrite phase, protocol number, date |
Addiction to IWC, protocol number, date |
Surname, initials of the inspector, certificate number, signature, date |
Conclusion on the quality of the inspected welded joints and the welder's admission to welding of the same type of joints |
Surname and initials of the head of the welding laboratory, signature, date |
Site manager __________________________________ Welding work manager ____________________________
(signature, decryption) (signature, decryption)
"_____" _____________ 19 _____ "_____" _____________ 19 _____
Form 8
Information on VSN
Magazine
heat treatment of welded joints
Line number ____________ Piping ____________________________________________
(name, pressure, temperature, product)
Welded joint number according to drawings (executive drawings) |
Pipe D n´ S, mm |
Steel grade |
Type of electrodes, brand of welding wire |
Welding date |
Heat treatment date |
Heat treatment type |
Heating method |
Temperature control method |
|
Continuation of Form 8
Diagram number or temperature measurement time |
Heat treatment |
Surname, first name, patronymic, brand and signature of the thermist-operator |
Hardness test report number, date |
Evaluation of the suitability of a welded joint after heat treatment |
Surname, initials and signature of the heat treatment manager |
|||
Heating temperature ºС |
Heating rate ºС / h |
Exposure time, h |
Cooling behavior |
|||||
Site manager ___________________________
(signature, transcript)
"___" ___________ 19____
Welding (heat treatment) manager __________________________
(signature, transcript)
"___" ____________ 19___
Act
|
|
Technical Representative |
Representative of the construction |
customer supervision _______________________ |
installation organization _________________ |
(signature) |
(signature) |
Form 10
(according to SNiP III-3-81)
Act
|
Form 11
Act
|
Form 12
Model interdepartmental norm No. M-25
Customer _____________________ Approved by order of the Central Statistical Administration of the USSR dated November 27, 1985 No. 628
OKUD CODE |
||||||||
Act No. ______
|
Operation code |
||
The act was drawn up by _________________________________________________________________
(place of drawing up the act)
Submitted by _____________________________________________________________________
(name of the installer)
the following equipment for installation in _____________________________________
(name of the building, structure, workshop)
End of form 12
Reverse side of form No. M-25
When accepting the equipment for installation, the following was established:
1. Equipment design specification or drawing (if not
corresponds, indicate what) ______________________________________________________
2. Equipment transferred (indicate the composition of the kit and technical
documentation for which acceptance was made and what completeness) _________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
3. Defects during external inspection of equipment (if found, then
list them in detail) _________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Note. Defects discovered during inspection, installation and testing of equipment are subject to
special activation.
4. Conclusion on suitability for installation __________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Passed by a representative
customer __________________ __________________ ___________________
(position) (signature) (acting, surname)
Accepted by a representative
installation organization
_________________ _______________ ___________________
(position) (signature) (acting, surname)
The specified equipment is accepted for storage.
Financially responsible person
Form 13
Model interdepartmental norm No. M-27
Approved by order of the Central Statistical Administration of the USSR dated 11/27/85
OKUD CODE |
||
Act No. ______
|
||
Form 14
Act
|
* "Special" include pipelines assembled from factory-made straight and shaped elements - gummed, lined with all types of coatings, from non-metallic materials, as well as metal for operation during R y ³ 10 MPa (100 kgf / cm2), to which assembly (axonometric) drawings are transferred. For objects built on imported equipment, axonometric drawings for all pipelines must be transferred D at ³ 50 mm.
3. Operational documentation drawn up during the installation of technological equipment and pipelines
3.1. When performing installation work, the installation organization, together with other participants in the construction, if necessary, draw up operational documentation, the content of which is given in the recommended appendices -.
3.2. For each welder in the installation department, a form must be kept in which the test results of the control (test) welded joints welded by him and the results of the acceptance of the joints welded at the installation are entered.
4. Documentation presented or transferred to the installation organization by the customer (general contractor) for the period of installation work
4.1. Prior to the commencement of installation work within the agreed time frame, the customer (general contractor) must submit to the installation organization the following documentation provided for by GOST 24444-80: form or passport; picking and packing lists; assembly drawing of equipment; installation drawing; schemes of lubrication, cooling, sealing, automation, control, etc .; working drawings, passports, certificates and other documents for pipelines, materials and parts for their manufacture and installation; equipment installation instructions; specifications for custom-made equipment.
Note... If it is necessary to develop a technology for the installation of complex equipment, the customer (general contractor) transfers to the installation organization, at its request, the relevant documents from the above list for the period of preparation and production of installation work.
4.2. For assembly units of technological pipelines with a pressure of 10 MPa or more, the customer (general contractor) presents the manufacturer's documentation according to the reference.
4.3. When installing complete imported technological equipment, the following are additionally presented: instructions for welding; norms and standards, which are referenced in the working (installation) and detailed drawings of technological pipelines.
4.4. For the rest of the products and materials supplied by the customer and the contractor used in the installation of technological equipment and pipelines, certificates, passports and other documents confirming their quality are presented.
Head of the installation site ____________________________
(signature, transcript)
Head of the installation site ____________________________
(signature, transcript)
Chief Engineer _______________________________
assembly department (signature, transcript)
Head of VET _______________________________
(signature, transcript)
Site manager _______________________________
(signature, transcript)
Before the removal of the seals, their complete safety was established, the seals were removed in accordance with the instructions of the manufacturer.
Note... For pipeline fittings in column 2 indicate the type of fittings, batch number.
Protocol
|
Protocol No. _____
|
Boss
welding laboratory
__________________________ ________________________
Protocol
|
Pipeline (line number) |
Diameter and thickness of joined pipes, mm |
steel grade |
Sample marking |
Location of fracture and type of defects in the fracture of the sample |
Ultimate resistance, MPa (kgf / cm2) |
Bending angle or flattening clearance, mm |
Impact strength, kJ / m2 (kgf m / cm2) |
Surname, name, patronymic of the welder, mark number |
Registration number in the log book of control (trial) joints |
Number and date of the protocol for cutting production joints |
Note |
Head of the welding laboratory
_________________________ ____________________________
(trust, management) (signature, decryption)
Test conducted by _____________________________________
Protocol
|
Name of company, overseeing Conclusion No. ___
|
Application number |
Drawing number, piping line number |
Welded joint number |
The number of the inspected section of the welded joint |
Radiogram number |
Defects found |
Evaluation of the welded joint area |
Note |
||||||||||||||
Installed |
Magazine
|
Radiogram number |
Sensitivity, mm |
The total score of the welded joint |
Defects found |
Surname, initials, brand and signatures of the inspector |
Conclusion on the quality of the welded joint (good, bad) |
Surname, initials and signature of the person who gave the opinion |
Note: |
|
based on control results |
||||||||
Head of laboratory ______________________________________________
(trust, management, signature, decryption)
Head of Laboratory _________________________________________ Signature
(trust, management, surname, name, patronymic)
Ultrasonic inspection specialist (surname, name, patronymic) Signature
Notes: 1. The report number should be the serial number of the corresponding entry in the ultrasonic inspection log.
2. The control scheme is mandatory.
Extreme sensitivity (1 rejection level)
Continuation of Appendix 17
Abbreviated description of detected defects |
Number of detected defects per 100 mm of seam length |
Conditional length of defects per 100 mm of weld length, mm |
Assessment of the quality of the seam of the welded joint |
Retest information |
Surname of the inspector |
Inspector's signature |
Note |
||||
17 Layout of controlled areas with indication of their sizes |
Inspected area number |
Used flaw detection kits (paint recipes) |
Description of the detected defects with an indication of the nature, size and coordinates |
Quality control |
Date of inspection |
Signature of the inspector who performed the inspection |
Conclusion number and date of issue |
||||
Pipeline name and number |
D n ´ S, mm |
||||||||||
Head of the welding laboratory _____________________________________________
(trust, management, signature, decryption)
Installation specification line number _________________________________________
Characteristics of the pipeline ____________________________________________________
Workspace __________________________________________________________________
Working pressure ______________ MPa (kgf / cm2) ____________________________________
Working temperature _______________ ° С
Test pressure _____________ MPa (kgf / cm2) ____________________________________
Hydraulic ________________________________________________________________
2. Information about pipes and pipeline parts Continuation
|
3. Information about welded joints
|
Continuation
Welding information |
Quality control of welded joints |
Note: |
|||||||||||
Test result of the control joint |
|||||||||||||
Ultimate resistance, MPa |
Elongation,% |
Relative narrowing,% |
Impact strength, MJ / m2 |
Brinell hardness, HB |
Bend angle, degrees |
Intergranular corrosion results |
Number of joints |
External examination |
Transillumination |
Magnetic and color flaw detection |
Microstructure |
||
Continuation of Appendix 20
5. Act
hydraulic testing of assembly units
"___" _______________ 19___
Town __________________
Factory _____________________________
Workshop _______________________________
We, the undersigned, are the representative of the plant represented by
________________________________________________________________________________
representative of Quality Control Department represented by ______________________________________________________
________________________________________________________________________________
(position, surname, name, patronymic)
made this act in that a strength test was performed ________________________________________________________________________________
(assembly unit drawing number)
Working pressure _________________ MPa (kgf / cm2).
During the test, the product was kept for _________ minutes under a test pressure of __________ MPa (kgf / cm2), after which the pressure was reduced to working _________________ MPa (kgf / cm2) and held until the end of the inspection of the product.
During the test, no defects, leaks, or pressure drop were found on the manometer.
Representatives:
factory (surname, acting)
Quality control department of the plant (surname, acting)
Note
6. Act
valve tests
Town _______________________
Factory _______________________
Workshop _________________________
We, the undersigned, are the representative of the plant represented by ______________________________
________________________________________________________________________________
(position, surname, and., about.)
The representative of the Quality Control Department of the plant represented by __________________________________________________
(position, surname, and., about.)
drew up this act in that an external examination and testing of reinforcement for strength and density were carried out _________________________________________________
________________________________________________________________________________
(valve name, serial number)
Test pressure _______________________________________
strength ______________ MPa (kgf / cm2)
for density _______________ MPa (kgf / cm2)
During inspection and testing of the reinforcement, no defects were found.
The fittings are considered to have passed the strength and tightness tests and are serviceable.
Representatives:
plant (surname, and., o.)
Quality control department of the plant (surname, I., o.)
Note... To be completed and attached in case of testing.
Continuation of Appendix 20
7. Specification
(compiled according to GOST 2.108-68)
8. Conclusion
The assembly units of the technological pipeline No. _______ are manufactured and tested in full compliance with ________________ and are recognized as fit for operation at operating parameters (operating pressure, operating temperature, operating environment).
This passport contains:
on sheets
Chief engineer of the plant
Head of Quality Control Department of the plant
M.P. Date of filling out the passport
"___" __________________ 19___
Town
Appendix 21
Reference
Terms accepted in VSN 478-86
Definition |
|
Technological unit |
|
Pipeline line |
A section of a pipeline with constant parameters of the transported product, connecting equipment, blocks or technological units |
Executive drawing of the technological pipeline |
Axonometric detailing drawing of the installed pipeline line, which contains actual data on the materials and products used during its installation. The executive drawing indicates the actual geometric dimensions of the line, elevations, the location of the supports and data on welded joints |
DEPARTMENTAL BUILDING STANDARDS
PRODUCTION DOCUMENTATION
INSTALLATION PROCESS
EQUIPMENT AND TECHNOLOGICAL
PIPELINES
VSN 478-86
MINMONTAZHSPETSSTROY USSR
MINISTRY OF INSTALLATION AND SPECIAL CONSTRUCTION WORKS OF THE USSR
MOSCOW 1986
Developed by the institutes of the USSR Minmontazhspetsstroy
Giprokhimmontazh (leading organization) - I.P. Petrukhin, M.L. Elyash (theme leader and executive in charge); VNIIMontazhspetsstroy - B.V. Popovsky, V. Ya. Eidelman.
Introduced by Glavkhimmontazh of the USSR Ministry of Montazhspetsstroy
Chief engineer A.V. Anokhin.
Prepared for approval by the Main Technical Directorate of the USSR Minmontazhspetsstroy.
Deputy chief G.A. Sukalsky.
Approved by the USSR Ministry of Assembly and Special Construction Works.
Deputy Minister K.K. Lipodat.
These departmental building codes (VSN) establish the content of production documentation for the installation of process equipment and process pipelines.
1. General Provisions
1.1. The types and content of production documentation must comply with SNiP 3.01.01-85, SNiP 3.05.05-84 and SNiP III-3-81.
Production documentation for equipment and pipelines subject to inspection by state supervision authorities must be drawn up in accordance with the rules and regulations of these authorities.
1.2. When filling out the production documentation forms, the requirements of state, industry standards, technical conditions for the manufacture and supply of technological equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization, must be reflected in this part of firms - suppliers of complete technological equipment and pipelines purchased by import ...
1.3. Production documentation by type of work is completed for technological units, and for objects in whose projects technological units are not selected, for the object as a whole.
2.1. The installation organization transfers to the general contractor for presentation to the working commission the documentation provided for in SNiP III-3-81, SNiP 3.01.01-85, SNiP 3.05.05-84 and these VSN (forms 1-10).
2.2. Before the heading of each form (with the exception of Forms 9-13), the following information is placed:
2.3. The data given in the forms (with the exception of forms 5 - 14) are certified by the signatures of the persons responsible for maintaining production records in the following form:
If necessary, representatives of the enterprise - manufacturer of technological equipment and pipelines, commissioning, design and component organizations can participate in drawing up the forms.
2.4. Checking the installation of equipment on the foundation (base) is carried out in accordance with the working documentation for the construction of the facility and operational documentation (installation instructions) of manufacturers. The results of the check are recorded on the equipment that is part of the technological unit (form 1) *.
* See clause 1.3.
2.5. The test results of vessels and apparatuses are recorded in Form 2. The following are indicated as the main technical characteristics of the vessels and apparatuses: overall dimensions, working pressure MPa (kgf / cm 2), weight (inoperative), serial number of the manufacturer.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05-84, the requirements of technical conditions and operational documentation (installation instructions) of the manufacturer. The test results are recorded in Form 3.
2.7. Testing of technological pipelines is carried out in accordance with paragraphs. 5.4 - 5.16 SNiP 3.05.05-84 and the requirements of working documentation. The test results are recorded in form 4 for each line of pipelines.
2.8. The welding work log is compiled according to Form 5, the list of welders and thermist-operators - according to Form 6, the logbook for recording and quality control of control (test) welded joints - according to Form 7, the log of heat treatment of welded joints - according to Form 8, the certificate of inspection of hidden works - according to the form 9.
2.9. The certificate of acceptance of equipment after individual tests is drawn up in form 10.
2.10. The readiness of supporting structures, including foundations for the installation of technological equipment and pipelines, is recorded in the act of intermediate acceptance of critical structures (Form 11).
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Administration of the USSR M-25 (form 12 of this VSN). The defects and deviations from the working drawings and normative and technical documents identified in this case are reflected in the form of the Central Statistical Administration of the USSR M-27 (form 13 of this VSN).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5 - 2.8 SNiP 3.05.05-84. At the same time, they check their factory readiness, assembly adaptability and completeness in accordance with GOST 24414-80 and other regulatory and technical documents.
2.12. When accepting working documentation for the installation of technological equipment and pipelines (form 14), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory and technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detail (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which they put the stamp "Executive drawing" certified by the signature of the person responsible for the installation of pipelines and the authorized sign production documentation forms. The stamp must indicate the date of drawing up the executive drawing.
On the basis of the lists, acts, passports, certificates and other documents presented by the customer to the as-built drawing, data is entered containing information in the required volume about the parts, materials and products used during the installation of pipelines (for pipes and parts of the pipelines supplied by the contractor, similar information is indicated according to the documents manufacturers or suppliers).
2.14. Production documentation in Forms 1 - 14 reflects the entire range of works on the installation of process equipment and process pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended Appendix 4.
Information on clause 2.2 VSN
ACT
checking the installation of equipment on the foundation
This act is drawn up in that the installation on the foundation (base) of the following equipment was checked:
On the basis of the above, it is allowed to pour the listed equipment (except for the equipment of clauses _________, which is installed in the design position without gravy).
Note... The act, if provided for in the operational documentation (installation instructions), is accompanied by a form indicating the measurements made during installation, in the form established by the equipment manufacturer.
Signatures according to clause 2.3 VSN.
Information on clause 2.2 VSN.
ACT
testing of vessels and apparatus
This act was drawn up in the fact that an external inspection was performed (internal in accessible places), after which a hydraulic, pneumatic ______________________________ test pressure test was carried out (cross out unnecessary): (name of vessel, apparatus, number according to working documentation, brief technical characteristics) During the test, the equipment was under test pressure for ____ minutes (or under water filling), after which the pressure was gradually reduced to working pressure, which was maintained for ____ minutes. Upon inspection of the equipment, it was found that _________________ Conclusion The equipment has passed the hydraulic, pneumatic (unnecessary cross out) test pressure test and is operational at operating pressure: body ................................................. ................. MPa (kgf / cm 2); pipe part ................................................ ....... MPa (kgf / cm 2); shirts ................................................. ............... MPa (kgf / cm 2). Signatures according to clause 2.3 VSN. |
Information on clause 2.2 VSN
ACT
testing of machines and mechanisms
This act is drawn up in the fact that an individual test was carried out at idle speed of the following machines and mechanisms:
Signatures according to clause 2.3 VSN.
Information on clause 2.2 VSN
ACT
pipeline testing
This act is drawn up in what is produced by ________________________________ (type of test) testing of pipeline lines _______________________________________________ (name and line number, its boundaries, working pressure, MPa (kgf / cm 2) The test was carried out in accordance with SNiP 3.05.05-84 (name and code of other regulatory and technical documents, numbers drawings of working documentation) pressure strength ................................. MPa (kgf / cm 2); for tightness by pressure ......................... MPa (kgf / cm 2). Test duration .................... h During the test, no leaks or other defects were found in the pipeline. The pipeline lines specified in this act are considered to have passed the test. Signatures according to clause 2.3 VSN. |
Information on clause 2.2 VSN
Welding log
Line No. _______
Pipeline __
(name, working pressure, temperature, product)
welded joint according to drawings (executive drawings) | Joint characteristic, mm, Steel grade or composition of steel grades, GOST, TU, N certificate | Welding consumables (type, brand, GOST or TU, certificate number) | Journal number quality checks of welding consumables, check registration numbers | Inspector's signature on weld acceptance | Joint position (swivel, non-swivel, vertical, horizontal) | Welding date |
||||
Electrodes | Wire | Shielding gas |
||||||||
Table continuation
Welding method (tacks, root of the seam, filling the groove) | Air temperature in the working area, ° С | Temperature of preliminary concurrent heating of the joint, ° С | Surname, name, patronymic of the welder, mark number | Welder's signature | Date of heat treatment of the welded joint, number of the heat treatment log and registration number in the log | Results of external examination and measurements, color or magnetic, powder flaw detection, protocol number and date | welding quality control (radiographic, ultrasonic flaw detection) | Date of radiographic inspection or ultrasonic flaw detection, report number, journal number control and registration number on the journal | Results of measuring the content of the ferrite phase in the deposited metal, protocol number and date | results alloying elements or tyloscopy, protocol number and date | Defect elimination notes | patronymic, identification number and signature of the controller | patronymic of the foreman or welder, signature, date |
|
Information on clause 2.2 VSN
List
welders and thermal operators
Information on clause 2.2 VSN
Magazine
accounting and quality control of control (test) welded joints
(welding laboratory and its affiliation)
Table continuation
Surname and initials of the welder, brand and signature of the welder | Heat treatment date, registration number in the journal | Surname and initials of the thermist-operator, stamp and signature | Date and number of the hardness test report | Welding quality control results | Conclusion on the quality of the inspected welded joints and the welder's admission to welding of the same type of welded joints | Surname and initials of the head of the welding laboratory, signature, date |
||||||
Radiographic or ultrasound control, report number | Mechanical properties of the welded joint of the sample cut from the control joint, protocol number, date | Metallography, protocol number, date | Ferrite phase, protocol number, date | Addiction to IWC, protocol number, date | Surname, initials of the inspector, certificate number, signature, date |
|||||||
Information on clause 2.2 VSN
Magazine
heat treatment of welded joints
Line number ____________________________________________
Pipeline _____
(name, pressure, temperature, product)
Welded joint number according to drawings (executive drawings) | steel grade | Type of electrodes, brand of welding wire | Welding date | Heat treatment date | Heat treatment type | Heating method | Temperature control method | Diagram number or temperature measurement time | Heat treatment | Surname, first name, patronymic, brand and signature of the thermist-operator | Hardness test report number, date | Evaluation of the suitability of a welded joint after heat treatment | Surname, initials and signature of the heat treatment manager |
||||
Heating temperature, ° С | Heating rate, ° С / h | Exposure time, h | Cooling behavior |
||||||||||||||
Act __________________________________________________________ (Name of works) "____" ____________ 19 ___ Commission consisting of: representative of the construction and installation organization _________________________ (surname, initials, position) inspected the work performed by ______________________________________ (Name ________________________________________________________________________ construction and installation organization) 1. The following works were presented for examination and acceptance ____________ (name of hidden works) ________________________________________________________________________ (name of the design organization, drawing numbers and date ______________________________________________________________________ their compilation) 3. When performing work, _______________________________________ (name of materials, _______________________________________________________________________ ________________________________________________________________________ other documents confirming the quality) 4. When performing work, there are no (or allowed) deviations from the design and estimate documentation ______________________________________________________ (in the presence of ________________________________________________________________________ deviations indicate who agreed, numbers ________________________________________________________________________ drawings and date of agreement) 5. Date: start of work ___________________________ completion of work ________________________ Commission decision The works were carried out in accordance with design estimates, standards, building codes and regulations and meet the requirements of their acceptance. (name of work and ________________________________________________________________________ constructions) Technical representative ___________________________ customer supervision (signature) ______ organization |
Act
on the acceptance of equipment after individual testing
mountains. ________________ "___" _______________ 19__ Working committee appointed by ____________________________________________ (Name ______________________________________________________________________ organization-customer (developer), ______________________________________________________________________ which appointed the working commission) decision of "___" ______________ 19__ No. __________ as part of chairman - customer representative _____________________________________ (surname, acting, position) commission members - representatives general contractor _________________________________________________ (surname, acting, position) subcontractors (installation organizations) ___________________________________ ______________________________________________________________________ operating organization ____________________________________________ general designer ____________________________________________ bodies of state fire supervision _______________________________ _____________________________________________________________________ Technical Labor Inspectorate of the Central Committee or the Council of Trade Unions _____________________ _____________________________________________________________________ customer's trade union or operating organization ________ ________________________________________________________________________ ________________________________________________________________________ other interested supervisors and organizations ______________________ ________________________________________________________________________ _______________________________________________________________________ Installed: 1. General contractor _______________________________________________ ________________________________________________________________________ (indicate the name and departmental subordination) the following equipment, completed by installation, was presented for acceptance: ________________________________________________________________________ (list of installed equipment and its brief ________________________________________________________________________ technical characteristics (if necessary, specify in ________________________________________________________________________ annex) mounted in _________________________________________________________ (name of the building, structure, workshop) included in _______________________________________________________ (Business name, ________________________________________________________________________ its sequence, launch complex) 2. Installation work completed ___________________________________________ (indicate the name ________________________________________________________________________ installation organizations and their departmental subordination) 3. The design documentation is developed by ______________________________________ (indicate the name ________________________________________________________________________ design organization and its departmental subordination, ________________________________________________________________________ number of drawings and date of their preparation) 4. Date of commencement of installation work ____________________________________________ (year and month) 5. Date of completion of installation work _________________________________________ (year and month) 6. The existing deficiencies in the equipment presented for acceptance do not interfere with comprehensive testing and must be eliminated within the time limits specified in Appendix No. ____ to this act. The working commission carried out the following additional tests of the equipment (except for the tests recorded in the executive documentation presented by the general contractor): ________________________________________________________________________ The decision of the working committee ________________________________________________ The installation works of the presented equipment were carried out in accordance with the project, standards, building codes and regulations, technical conditions and meet the requirements of its acceptance for comprehensive testing. The equipment presented for acceptance, specified in clause 1 of this act, shall be considered accepted from __________________19___ for comprehensive testing with an assessment of the quality of the work performed ________________________________________________ (excellent, good, satisfactory) List of acceptance documents attached to the act: 1. _________________________________________________ 2. _________________________________________________ 3. _________________________________________________ Chairman of the working committee ______________________ (signature) Members of the working commission ____________________________ (signatures) General contractor representatives and subcontractors _______________________________________________________ (signatures) Representatives of the customer (developer) _______________________________________________________ (signatures) |
Act
intermediate acceptance of critical structures
________________________________________________________________________ (design name) performed in __________________________________________________________ (name and location of the object) "___" _____________ 19 ___ Commission consisting of: representative of the construction and installation organization ___________________________ (surname, initials, position) technical supervision representative of the customer _______________________________ ________________________________________________________________________ (surname, initials, position) representative of the design organization ______________________________________ ________________________________________________________________________ (surname, initials, position) inspected the structures and checked the quality of work, completed by ____________________________________________________________ (name of the construction and installation organization) and drew up this act on the following: 1. The following constructions were presented for acceptance _________________________ ______________________________________________________________________ (list and brief description of structures) 2. The work was carried out according to the design and estimate documentation _____________________ ________________________________________________________________________ (name of the design organization, drawing numbers and ________________________________________________________________________ date of their compilation) 3. When performing work, there are no (or allowed) deviations from the design and estimate documentation ____________________________________________________ (in the presence of ________________________________________________________________________ deviations indicate who agreed, the numbers of the drawings and ________________________________________________________________________ date of agreement) 4. Date: start of work _____________________________________________________ completion of work ___________________________________________________ Commission decision The work was carried out in accordance with design estimates, standards, building codes and regulations. Based on the foregoing, subsequent work on the device (installation) is allowed _______________________________________________________ ___________________________________________________________________ (name of works and structures) Representative _________________________ construction and assembly (signature) organization Representative _________________________ technical supervision (signature) customer Representative _________________________ design organization (signature) |
Model interdepartmental norm No. M-25
Approved by order of the Central Statistical Administration of the USSR
Customer_____________________________ Act No. ______ "___" _______________ 19___
The act was drawn up by _________________________________________________________________________ (place of drawing up the act) Submitted by _____________________________________________________________________________ (name of the installer) the following equipment for installation in ___________________________________________ (Name _______________________________________________________________________________________ buildings, structures, workshops) Reverse side of form No. M-25 When accepting the equipment for installation, the following was established: 1. The equipment meets \ does not correspond to the design specification or to the drawing (if it does not correspond, indicate in what) ___________________________________________________________________ 2. The equipment was handed over complete \ incomplete (indicate the composition of the set and technical documentation, according to which the acceptance was made and what completeness) _____________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ 3. Defects during external examination of the equipment were not found / found (if found, then list them in detail) _____________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ Note... Defects discovered during inspection, installation and testing of equipment are subject to special activation. 4. Conclusion on suitability for installation ____________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ Passed by the customer's representative Accepted by a representative of the installation organization (position) (signature) (acting, surname) The specified equipment is accepted for storage. Financially responsible person |
Model interdepartmental norm No. M-27
Approved by order of the Central Statistical Administration of the USSR dated November 27, 1985 No. 628
Act No. ______
on detected equipment defects
"___" _____________ 19___
_________________________________________________________________________ Location: city, town, etc. Enterprise (customer) __________________________________________________ (Name) Building (structure), workshop _________________________________________________ This act is drawn up in the fact that in the process of revision, installation, testing (underline the stage) of the equipment listed below, manufactured by ______________________________ (manufacturer's name) the following defects were found: Reverse side of form No. M-27 To eliminate the identified defects, it is necessary: ________________________________________________________________________ (activities or works for ________________________________________________________________________ elimination of identified defects, performers and deadlines ________________________________________________________________________ execution) ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Customer representative ________________ ______________ ________________ (position) (signature) (acting, surname) Contractor representative ________________ ______________ ________________ (position) (signature) (acting, surname) Manufacturer's representative ________________ ______________ ________________ (position) (signature) (acting, surname) |
Information on clause 2.2 VSN
Act
transfer of working documentation for the production of work
For the production of work ___________________________________ (customer) transferred to ______________ ________________________________ (date) (installer) in ______ copies. 1. Working drawings according to the list of the main set No. ______ 2. Attached documents according to the list of reference and attached documents No. __________________________ including: drawings of general views of blocks; drawings of general types of technological structures; drawings of general types of non-standardized equipment; working drawings of pipelines (including special ones) *; _________________ * "Special" include pipelines assembled from straight and shaped elements of factory production - gummed, lined with all types of coatings, from non-metallic materials, as well as metal for operation at Р у ³ 10 MPa (100 kgf / cm 2), to which are transferred assembly (axonometric) drawings. For objects built on imported equipment, axonometric drawings for all pipelines with a diameter of ³ 50 mm must be submitted. bill of quantities of installation work in accordance with GOST 21.111-84; bill of materials requirements in accordance with GOST 21.109 -82; equipment specification in accordance with GOST 21.110-82; object estimates; local estimates; working documentation; documentation in accordance with GOST 24444 -80. 3. When checking the documentation, it was established: the drawings of the main set comply with the requirements of clause 1.4 of SNiP 3.05.05-84; drawings of general views comply with the requirements of SNiP 1.02.01-85; the statements comply with the requirements of GOST; on each drawing of the main set and the attached documents there is a stamp "for production", signed by the responsible representative of the customer with the date; availability of the conclusion of the installation organizations on the project (in accordance with clause 1.5 of SNiP 3.05.05-84); 4. Conclusion on the documentation The working documentation for the construction of the facility is suitable for the preparation and production of works on the installation of technological equipment and technological pipelines. Signatures according to clause 2.3 VSN |
3. Operational documentation drawn up during the installation of technological equipment and pipelines
3.1. When performing installation work, the installation organization, together with other participants in the construction, if necessary, draw up operational documentation, the content of which is given in the recommended annexes 5 - 19.
3.2. For each welder in the installation department, a form must be kept in which the test results of the control (test) welded joints welded by him and the results of the acceptance of the joints welded at the installation are entered.
4. Documentation presented or transferred to the installation organization by the customer (general contractor) for the period of installation work
4.1. Prior to the commencement of installation work within the agreed time frame, the customer (general contractor) must submit to the installation organization the following documentation provided for by GOST 24444-80: form or passport; picking and packing lists; assembly drawing of equipment; installation drawing; schemes of lubrication, cooling, sealing, automation, control, etc .; working drawings, passports, certificates and other documents for pipelines, materials and parts for their manufacture and installation; equipment installation instructions; specifications for custom-made equipment.
Note... If it is necessary to develop a technology for the installation of complex equipment, the customer (general contractor) transfers to the installation organization, at its request, the relevant documents from the above list for the period of preparation and production of installation work.
4.2. For assembly units of technological pipelines with a pressure of 10 MPa and more, the customer (general contractor) presents the manufacturer's documentation in accordance with reference Appendix 20.
4.3. When installing complete imported technological equipment, the following are additionally presented: instructions for welding; norms and standards, which are referenced in the working (installation) and detailed drawings of technological pipelines.
4.4. For the rest of the products and materials supplied by the customer and the contractor used in the installation of technological equipment and pipelines, certificates, passports and other documents confirming their quality are presented.
Information on clause 2.2 VSN
Inventory No. _______
production documentation for the installation of technological equipment
Information on clause 2.2 VSN
Inventory No. _______
production documentation for the installation of technological pipelines
Information on clause 2.2 VSN
Register No. ______
production documentation for installation
technological equipment and technological
pipelines transferred by the installation organization to the working
commission
Chief Engineer _______________________________
assembly department (signature, transcript)
Head of VET _______________________________
(signature, transcript)
Site manager _______________________________
(signature, transcript)
The procedure for conducting production and operational
documentation for the installation of technological
equipment and pipelines
1. Prior to the commencement of work on the installation of technological equipment and technological pipelines, the organizations participating in the construction, by orders, appoint persons and their deputies, who are responsible for maintaining and signing forms of production documentation. The order must be accompanied by certified samples of the signatures of these persons. The aforementioned organizations exchange copies of these orders within a week.
2. The representative of the manufacturer of technological equipment and technological pipelines must have a letter authorizing him to sign the corresponding forms of production documentation on behalf of the manufacturer.
3. When filling out production documentation forms, the text should be typed on a typewriter at 1.5 intervals on one or both sides of the sheet. It is permitted to fill in the forms made in the same way with ink by hand. If one sheet is not enough for the form, then on the first sheet before the signatures in brackets indicate: "(Continued on the attached sheet)", which is drawn up similarly to the first sheet and also certified with signatures. Erasure and correction of text and numbers are not allowed. Incorrect data should be crossed out, and next to them they make the correct entry.
4. The following number of copies of the issued documentation is established:
production documentation is compiled on the basis of two copies of the installation organization and 1 copy of each organization that signed the form. Information on the compliance of the work performed in kind with the working drawing, as well as the changes made to them (indicating by whom and when agreed) are given in one copy of the set of working drawings and certified by the signatures of the persons responsible for the installation work and maintenance of production documentation in accordance with clause 1 this application;
operational documentation is drawn up in the amount required to receive 1 copy by each organization that signed this documentation.
5. Production documentation must be drawn up immediately after the completion of the relevant work on the installation of technological equipment and technological pipelines.
6. In the installation department, a "Case for the production of installation work" must be drawn up (the location of the facility under construction, the customer enterprise, the name of the installed technological line, installation, unit, start and end dates of installation work are indicated). Forms of production and operational documentation must be kept in the "Case" for at least two years after the facility is put into operation.
Information on clause 2.2 VSN
Act
on removing seals from equipment
This act was drawn up in the fact that in our presence the seals were removed from the following equipment (pipeline fittings):
Before the removal of the seals, their complete safety was established, the seals were removed in accordance with the instructions of the manufacturer.
Note... For pipeline fittings in column 2 indicate the type of fittings, batch number.
Signatures according to clause 2.3 VSN.
Information on clause 2.2 VSN
Magazine
accounting for the quality of welding consumables and shielding gases
for welding process pipelines
Brand of electrodes, welding wire, flux, shielding gas, GOST or TU | Batch number | Mass of consignment of welding consumables | Manufacturing date | date of receiving | Manufacturer | Certificate number | Check type | Organization that carried out the check, date, protocol number | Check result (pass, fail) | Signature of the head of the welding laboratory, date | Date of transmission of test results to the installation site | Signature of the welding supervisor |
||
Information on clause 2.2 VSN
Protocol
checks by external examination and measurement of the dimensions of welded joints
_______________________________________________________
(name and number of pipelines)
Checked by external examination and measurement of the dimensions of welded joints of pipes made of steel grade ____________________________________________ with a diameter of ____ mm, with a wall thickness of ___ mm, which welded (s) tt ._______________________________________________________________________ stamp No. _______________. As a result of an external examination, it was established: 1. In welded joints No. __________ defects must be eliminated By _______________________________________ ________________________________________________________________ 2. The rest of the welded joints, according to the results of the external examination, were recognized as suitable. Note... After elimination of defects, these welded joints must be re-checked by inspection with the drawing up of a repeated protocol. Information on clause 2.2 VSN |
Protocol No. _____
cutting production welded joints
_______________________________________________________
(name and number of the pipeline line)
Information on clause 2.2 VSN
List No. _____
NDT inspectors for quality control of welded joints of pipelines
Information on clause 2.2 VSN
Application No. ___
for mechanical testing of samples of welded joints
To the welding laboratory ___________________________________________________________________ are sent for testing:
(trust, management)
Pipeline, N line | Pipe diameter and wall thickness, mm | Steel grades | Type of welded joint (control or production) | Number of samples by type of test | Sample marking | Surname, name, patronymic of the welder, mark number | Welding type | Filler material grade | Heat treatment mode | Registration number in the register of control (test) welded joints | Number and date of the protocol for cutting production welded joints | Note |
Note... An application for metallographic examination of samples of welded joints is drawn up in a similar form.
Supervisor _______________________________
welding works (signature, decoding)
Information on clause 2.2 VSN
Protocol
mechanical testing of welded joints
Samples were received by application No. ______ dated __________ 19___.
results
Boss ______________________________________
welding laboratory (signature, transcript)
________________
(trust, management)
Information on clause 2.2 VSN
Protocol
metallographic studies of samples of welded joints
By application No. ______ dated ___________________ 19 ___
results
Boss _______________________________
welding laboratory
Test conducted by ________________________________________
(position, signature, transcript)
Information on clause 2.2 VSN
Application
to perform radiographic quality control of welded joints
Order number ____________________________________________________________ Name and number of the pipeline __________________________________ _______________________________________________________________________ Welded joint number, section _________________________________________ Material _______________________________________________________________ Pipeline wall thickness, mm __________________________________________ Pipeline diameter, mm _________________________________________________ Number of welded joints (pcs.) Subject to control _______________ Surname, initials and stamp of the welder ______________________________________ Welding date _____________________________________________________________ Type of welded joint (butt, corner, etc.) ____________________________ ________________________________________________________________________ Control type ____________________________________________________________ class of welded joint _________________________________________________ The welded joint was carried out by visual inspection and measurements, the detected defects were eliminated _________________________________________________________ ________________________________________________________________________ The executive drawing is attached _______________________________________ The application was submitted "___" _________________ 19___ Term of performance “___” ________________ 19___ Position, surname, initials and signature of the applicant _______________ _________________________________________________________________________ Note... In a similar form, an application for ultrasonic testing and color flaw detection is drawn up. Information on clause 2.2 VSN |
Name of company,
overseeing
Conclusion No. ___
on the results of radiographic control
The conclusion is drawn up in accordance with SNiP 3.05.05-84 and __________
Date of control "___" ___________ 19___
Date of issue of the conclusion "___" ___________ 19___
Information on clause 2.2 VSN
Magazine
radiographic control
Table continuation
Head of laboratory ____________________________________________________________
(trust, management, signature, decryption)
Information on clause 2.2 VSN
Line No. __________ _______________________________
(name of the organization that carried out
control, assembly management, trust,
laboratory)
Conclusion No. ____ on checking the quality of welded joints of pipelines by the ultrasonic method
Drawing (executive drawing) No. __________________________
Surname, initials and number of the welder's mark __________________
Flaw detector type and serial number ______________________
Head of Laboratory _________________________________________ Signature
(trust, management, signature, decryption)
Ultrasonic inspection specialist ________________________ Signature
(Full Name)
Notes (edit): 1. The report number should be the serial number of the corresponding entry in the ultrasonic inspection log.
2. The control scheme is mandatory.
Information on clause 2.2 VSN
Ultrasonic inspection log
Table continuation
Conclusion number and date of issue | Control parameters | Abbreviated description of detected defects | Number of detected defects per 100 mm of seam length | Conditional length of defects per 100 mm of weld length, mm | Assessment of the quality of the seam of the welded joint | Retest information | Surname of the inspector | Inspector's signature | Note |
|||
Flaw detector type and number | Working frequency, MHz | Seeker prism type and angle, degrees | Extreme sensitivity (1 rejection level) |
|||||||||
Head of laboratory _________________________________________
(trust, management, signature, decryption)
Information on clause 2.2 VSN
Conclusion No. ____
for color flaw detection
Quality control of the welded joint was carried out using a flaw detection kit of the type ______________
on _______________________________________________________
(name and number of technical documentation)
with a quality assessment according to ________ category PR in the amount of ______%.
During the control it was established:
Head of the welding laboratory _________________________
______________________________________________________
(trust, management, signature, decryption)
______________________________________________________
(signature and transcript)
Information on clause 2.2 VSN
Color flaw detection journal
Characteristics of the welded joint | Welded joint number according to the drawing (executive drawing) | Layout of controlled areas with indication of their size | Inspected area number | Applicable flaw detection kits (paint recipes) | Description of the detected defects with an indication of the nature, size and coordinates | Quality control | fulfillment control | Signature of the inspector who performed the inspection | Conclusion number and date |
||
Pipeline name and number | D n ´ S, mm |
||||||||||
Head of the welding laboratory __________________________________________
(trust, management, surname, name, patronymic)
Appendix 20
Reference
Documentation for assembly units of steel
pipelines for pressure over 10 MPa
1. Passport for assembly units of steel pipelines of complete pipeline lines Characteristics of technological pipelines. Manufacturer's name and address: _______________________________________________________________________ _______________________________________________________________________ Customer _______________________________________________________________ Order no. ________________________________________________________________ Date of manufacture _______________________________________________________ Drawing No. ______________________________________________________________ Code and name of technological production ________________________ ________________________________________________________________________ Installation specification line number __________________________________ Characteristics of the pipeline _____________________________________________ Workspace __________________________________________________________ Working pressure ______________ MPa (kgf / cm 2) _____________________________ Working temperature _______________ ° С Test pressure _____________ MPa (kgf / cm 2) ______________________________ Hydraulic _________________________________________________________ |
2. Information about pipes and pipeline parts
Table continuation
parts according to the drawing | Mechanical properties of the use of materials | Material Control Information | Note |
|||||||||||
Test temperature, ° С | Ultimate resistance, MPa | Yield strength, MPa | Relative extension, % | Relative narrowing,% | Impact strength, | Brinell hardness, HB | Macrostructure | Microstructure | Magnetic | |||||
3. Information about welded joints
Joint designation according to the assembly unit drawing | Joint number | Welder details | Welding information |
||||||||||||||||
Welding type and data | Test results of the control joint |
||||||||||||||||||
Full Name | ID number | Welder's mark number | Welder inspection date | Test joint welding date | Outside diameter and wall thickness of the pipe, mm | steel grade | Seam root | Remaining seam | Heating temperature, ° С | Type of heat treatment of the welded seam | Test temperature, ° С | Ultimate resistance, MPa | Relative extension, % | Relative narrowing,% | Impact strength, | Brinell hardness, HB | Bend angle, degrees |
||
Table continuation
4. List
fittings included in the assembly units of steel pipelines of complete technological lines
5. Act
hydraulic testing of assembly units
"___" _______________ 19___ Town __________________ Factory _____________________________ Workshop _______________________________ We, the undersigned, are the representative of the plant represented by _________________________________________________________ representative of Quality Control Department represented by ___________________________________ _________________________________________________________ (position, surname, name, patronymic) made this act in that a strength test was performed ________________________________________________ _________________________________________________________ (assembly unit drawing number) Working pressure _________________ MPa (kgf / cm 2). During the test, the product was kept for _________ minutes under a test pressure of __________ MPa (kgf / cm 2) and held until the end of the inspection of the product. During the test, no defects, leaks, or pressure drop were found on the manometer. Representatives: factory ____________________________________ (surname, acting) Quality control department of the plant _________________________________ (surname, acting) Note |
6. Act
valve tests
Town _______________________ Factory ____________________________________ Workshop ______________________________________ We, the undersigned, are the representative of the plant represented by _________ _________________________________________________________ (position, surname, and., about.) Representative of the Quality Control Department of the plant represented by ___________________________ (position, surname, and., about.) drew up this act in that an external examination and testing of reinforcement for strength and density were carried out __________________ _________________________________________________________ (valve name, serial number) Test pressure _______________________________________ strength ______________ MPa (kgf / cm 2) for density _______________ MPa (kgf / cm 2) During inspection and testing of the reinforcement, no defects were found. The fittings are considered to have passed the strength and tightness tests and are serviceable. Representatives: factory ____________________________________ (surname, and., o.) Quality control department of the plant _______________________________ (surname, and., O.) Note... To be completed and attached in case of testing. 7. Specification 8. Conclusion Assembly units of the technological pipeline No. _______ manufactured and tested in full compliance with ________________ and are recognized as fit for work under operating parameters (working pressure, working temperature, working environment). This passport contains: on sheets Chief engineer of the plant Head of Quality Control Department of the plant Date of filling out the passport "___" __________________ 19___ |
Appendix 21
Reference
Terms accepted in VSN 478-86
Definition |
|
Technological unit | |
Pipeline line | A section of a pipeline with constant parameters of the transported product, connecting equipment, blocks or technological units. |
Executive drawing of the technological pipeline | Axonometric detailing drawing of the installed pipeline line, which contains actual data on the materials and products used during its installation. The executive drawing indicates the actual geometric dimensions of the line, elevations, the location of the supports and data on welded joints. |
1. General Provisions. one 3. Operational documentation drawn up during the installation of technological equipment and pipelines. 22 4. Documentation presented or transferred to the installation organization by the customer (general contractor) for the period of installation work. 22 Appendix 20 Reference. 35 Appendix 21 Reference. 39 |
DEPARTMENTAL BUILDING STANDARDS
PRODUCTION DOCUMENTATION
INSTALLATION PROCESS
EQUIPMENT AND TECHNOLOGICAL
PIPELINES
VSN 478-86
MINMONTAZHSPETSSTROY USSR
MINISTRY OF INSTALLATION AND SPECIAL CONSTRUCTION WORKS OF THE USSR
MOSCOW 1986
Developed byinstitutes of the USSR Ministry of Montazhspetsstroy
Giprokhimmontazh (leading organization) - I.P. Petrukhin, M.L. Elyash (theme leader and executive in charge); VNIIMontazhspetsstroy - B.V. Popovsky, V. Ya. Eidelman.
SubmittedGlavkhimmontazh of the USSR Ministry of Montazhspetsstroy
Chief engineer A.V. Anokhin.
Prepared for approval The main technical department of the USSR Ministry of Montazhspetsstroy.
Deputy chief G.A. Sukalsky.
ApprovedBy the Ministry of Assembly and Special Construction Works of the USSR.
Deputy Minister K.K. Lipodat.
Agreedwith the USSR State Construction Committee (letter dated March 4, 1986 No. ДЦ-1125-1).
These departmental building codes (VSN) establish the content of production documentation for the installation of process equipment and process pipelines.
1. General Provisions
1.1. The types and content of production documentation must comply with SNiP 3.01.01-85, SNiP 3.05.05-84 and SNiP III-3-81.
Production documentation for equipment and pipelines subject to inspection by state supervision authorities must be drawn up in accordance with the rules and regulations of these authorities.
1.2. When filling out the production documentation forms, the requirements of state, industry standards, technical conditions for the manufacture and supply of technological equipment and pipelines, as well as the requirements agreed by the customer with the involvement of the installation organization, must be reflected in this part of firms - suppliers of complete technological equipment and pipelines purchased by import ...
2.5. The test results of vessels and apparatus are recorded in the form. The following are indicated as the main technical characteristics of vessels and apparatuses: overall dimensions, working pressure MPa (kgf / cm 2), weight (inoperative), serial number of the manufacturer.
2.6. Machines and mechanisms are tested in accordance with clause 5.3 of SNiP 3.05.05-84, the requirements of technical conditions and operational documentation (installation instructions) of the manufacturer. The test results are recorded on a form.
2.7. Testing of technological pipelines is carried out in accordance with paragraphs. 5.4 - 5.16 SNiP 3.05.05-84 and the requirements of working documentation. The test results are recorded in form 4 for each line of pipelines.
2.8. The journal of welding works is compiled in the form, the list of welders and thermist-operators - in the form, the journal for recording and quality control of control (test) welded joints - in the form, the journal of heat treatment of welded joints - in the form 8, the certificate of inspection of hidden works - in the form.
2.9. The certificate of acceptance of equipment after individual tests is drawn up in form.
2.10. The readiness of supporting structures, including foundations for the installation of technological equipment and pipelines, is recorded in the act of intermediate acceptance of critical structures (form).
2.11. The transfer by the customer to the installation of technological equipment and pipelines, as well as other products to be installed, is recorded in the form of the Central Statistical Administration of the USSR M-25 (the form of these VSN). The defects and deviations from the working drawings and normative and technical documents identified in this case are reflected in the form of the Central Statistical Administration of the USSR M-27 (the form of these VSN).
Acceptance of equipment and pipelines for installation should be carried out in accordance with paragraphs. 2.5 - 2.8 SNiP 3.05.05-84. At the same time, they check their factory readiness, assembly adaptability and completeness in accordance with GOST 24414-80 and other regulatory and technical documents.
2.12. When accepting working documentation for the installation of technological equipment and pipelines (form), it is necessary to check its compliance with the requirements of the current building codes and regulations, SPDS standards and other regulatory and technical documents.
2.13. As executive drawings of technological pipelines (if they are provided for by regulatory documents), as a rule, detail (axonometric) drawings of these pipelines should be used with the introduction of actual data into them, from which they put the stamp "Executive drawing" certified by the signature of the person responsible for the installation of pipelines and the authorized sign production documentation forms. The stamp must indicate the date of drawing up the executive drawing.
On the basis of the lists, acts, passports, certificates and other documents presented by the customer to the as-built drawing, data is entered containing information in the required volume about the parts, materials and products used during the installation of pipelines (for pipes and parts of the pipelines supplied by the contractor, similar information is indicated according to the documents manufacturers or suppliers).
2.14. Production documentation by forms - reflects the whole range of works on the installation of technological equipment and technological pipelines.
2.15. The procedure for maintaining production documentation is given in the recommended appendix.
Form 1
ACT
checking the installation of equipment on the foundation
This act is drawn up in that the installation on the foundation (base) of the following equipment was checked:
On the basis of the above, it is allowed to pour the listed equipment (except for the equipment of clauses _________, which is installed in the design position without gravy).
Note . The act, if provided for in the operational documentation (installation instructions), is accompanied by a form indicating the measurements made during installation, in the form established by the equipment manufacturer.
(name and code of other regulatory and technical documents, numbers
drawings of working documentation)
pressure strength ................................. MPa (kgf / cm 2);
for tightness by pressure ......................... MPa (kgf / cm 2).
Test duration .................... h
During the test, no leaks or other defects were found in the pipeline.
The pipeline lines specified in this act are considered to have passed the test.
Signatures according to clause VSN.