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Legislative base of the Russian Federation. System of technical maintenance and repair of equipment Maintenance according to GOST 18322 78

GOST 18322-78

INTERSTATE standard

SYSTEM
MAINTENANCE
AND REPAIR OF EQUIPMENT

TERMS AND DEFINITIONS

Moscow

Standardinform

INTERSTATE STANDARD

Date of introduction 01.01.80

This standard establishes the terms used in science, technology and production and definitions of basic concepts in the field of types, methods and indicators of maintenance and repair of products.

The terms established by this standard are mandatory for use in all types of documentation, scientific and technical, educational and reference literature.

This standard corresponds to ST SEV 5151-85 in the part given in.

There is one standardized term for each concept. The use of terms - synonyms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp".

For individual standardized terms, short forms are given as a reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. The established definitions can, if necessary, be changed in the form of presentation, avoiding violations of the boundaries of concepts.

In cases where the necessary and sufficient features of the concept are contained in the literal meaning of the term, the definition is not given, and, accordingly, a dash is put in the column "Definition".

Standardized terms are printed in bold type and are short form- light, and inadmissible synonyms - in italics.

Definition

GENERAL CONCEPTS

Spare parts kit

Availability ratio

Technical utilization rate

Aggregate repair method

Non-personalized repair method

Anonymous repair method

In-line repair method

Repair method by a specialized organization

Proprietary repair method

Repair method by the operating organization

Decentralized maintenance method

Maintenance method in-line

Maintenance (repair) method

Maintenance method by a specialized organization

Maintenance method by specialized personnel

Maintenance method (proprietary)

Maintenance method is centralized

Maintenance method by operating personnel

Maintenance method by the operating organization

Service in special conditions, technical

Maintenance and use technical

Pending service technical

Transportation service technical

Storage service technical

Preventive maintenance

Maintenance with continuous monitoring technical

Maintenance with periodic control technical

Maintenance technical

Maintenance unscheduled

Maintenance numbered

Maintenance periodic

Maintenance scheduled

Maintenance when using

Maintenance technical regulated

Seasonal technical service

Service is branded

Maintenance (repair) frequency

Duration of maintenance (repair)

Duration of technical maintenance (repairs) total

Duration of maintenance (repairs) total average

Duration of technical maintenance (repairs) total specific

Duration of maintenance (repair) average

Overhaul repair

Small repair

Repair minor

Unscheduled repair

Repairs impersonal

Planned repair

Repair according to technical condition

Regulated repair

Repair medium

Repair current

Brand repair

Technical maintenance and repair system

Technical condition

Service (repair) method

Maintenance (repair) facilities

Total cost of maintenance (repair)

Total average cost of maintenance (repairs)

The cost of technical maintenance (repairs) is the total specific

Specific cost of technical maintenance (repairs)

Maintenance (repair) cost

The cost of maintenance (repairs) is average

Total labor intensity of technical maintenance (repairs)

Labor intensity of technical maintenance (repairs) total average

Labor intensity of technical services (repairs) total specific

Labor intensity of technical services (repairs), specific

Labor intensity of maintenance (repair)

Technical care

Repair cycle

Maintenance cycle

Spare part

(Modified edition. Amendment No. 2).

ANNEX 1
Reference

EXPLANATION TO SOME TERMS

To the term " Maintenance»

Maintenance contains operations regulated in the design documentation to maintain the performance or serviceability of the product during its service life.

The floor of the maintenance operation in accordance with GOST 3.1109 is understood as the complete part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.

Transportation is understood as the operation of moving cargo along a certain route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.

By waiting, they understand that the product is in a state of readiness for its intended use.

Maintenance may include washing the product, monitoring its technical condition, cleaning, lubricating, fastening bolted connections, replacing some component parts products (e.g. filter elements), adjustments, etc.

To the term "repair"

The repair operation in accordance with GOST 3.1109 is understood as the completed part of the repair, performed at one workplace by performers of a certain specialty.

Repairs may include disassembly, troubleshooting, monitoring the technical condition of the product, restoring parts, assembling, etc. The content of some of the repair operations may coincide with the content of some maintenance operations.

Repair of products can be carried out by replacing or restoring individual parts and assembly units.

Repair of any kind, as a rule, should be accompanied by the issuance of certain guarantees for the subsequent life or operating time of the product.

To the term "System of technical maintenance and repair of equipment"

In a particular case, the system of technical maintenance and repair of equipment may include materials, blanks, spare parts, etc., that is, it is characterized by material and technical support, which can be defined as the ability of the service organization to provide the necessary resources for maintenance. and repair of an object under a given strategy and under given conditions. The specified conditions apply both to the object itself and to the conditions of its operation, maintenance and repair.

To the terms "Maintenance cycle" and "Repair cycle"

In a particular case, the starting point of the maintenance cycle (repair cycle) can be the beginning of the use of the product.

To the term "Periodic maintenance"

Periodic maintenance may differ in the content of operations. In this case, maintenance services are numbered in ascending order, for example, shift maintenance, TO-1, TO-2, TO-3, etc.

To the term "Seasonal maintenance"

Seasonal maintenance includes the operations of replacing seasonal grades of operating materials with flushing of the corresponding systems, installation and removal of insulation and engine preheating devices, etc.

Seasonal maintenance is only performed on products used in the same significant changes the state of the environment throughout the year.

To the term "Scheduled Maintenance"

Maintenance schedules can be tight and tolerant. The type of regulation should be established in the operational documentation.

To the term "Method of maintenance by specialized personnel"

Maintenance personnel can be specialized in object types, object brands, forks of operations, and forks for maintenance.

To the terms "Overhaul", "Medium repair", "Current repair"

Major, medium and current repairs can be planned and unplanned. The basic part is understood as the main part of the product, intended for its layout and installation of other component parts.

To the term "Unscheduled repair"

Unscheduled repairs are carried out in order to eliminate the consequences of failures or incidents.

To the term "Aggregate repair"

Replacement of units can be performed after a product failure or as planned. The list of units to be replaced, the procedure for carrying out replacements and instructions for organizing aggregate repairs are established in industry-specific regulatory and technical documents.

The opposite of the aggregate method is the detailed method, in which individual parts that have failed are replaced or restored.

To the indicators of the maintenance and repair system

The indicators of the maintenance and repair system allow us to estimate the cost of time, labor and funds for maintenance and repairs and contain the costs due to the design and technical condition of the product (operating costs), and the costs due to the organization, technology for performing maintenance and repairs, material and technical provision, personnel qualifications, environmental conditions, etc.

Indicators of the maintenance and repair system pp. -65 estimate the total cost of time, labor and funds for maintenance and repairs and contain costs due to the design and technical condition of the product (operating costs), and costs due to the organization, technology for performing maintenance and repairs, logistics, personnel qualifications , environmental conditions, etc.

The calculation of the indicators of the system of maintenance and repair of equipment is similar to the calculation of the corresponding indicators of maintainability in accordance with GOST 21623. In this case, instead of operating costs, the total costs of time, labor and funds are taken into account.

ANNEX 1.(Modified edition, Amendment No. 1).

APPENDIX 2
Reference

TYPES AND METHODS OF MAINTENANCE AND REPAIRS

Classification attribute

Maintenance types

Operation stage

Maintenance in use

Storage Maintenance

Moving Maintenance

Pending maintenance

Frequency of execution

Periodic maintenance

Seasonal maintenance

Operating conditions

Maintenance under special conditions

Execution regulation

Scheduled maintenance

Maintenance with periodic checks

Maintenance with continuous monitoring

Organization of execution

In-line maintenance

Centralized maintenance

Decentralized maintenance

Maintenance by operating personnel

Maintenance by specialized personnel

Maintenance by the operating organization

Maintenance by a specialized organization

Factory maintenance

Maintenance methods

Organization of execution

In-line maintenance method

Centralized maintenance method

Decentralized maintenance method

Maintenance method by operating personnel

Maintenance method by specialized personnel

Maintenance method by the operating organization

Maintenance method by a specialized organization

Manufacturer's maintenance method

Repair types

Resource recovery rate

Major overhaul

Medium repair

Maintenance

Planning

Planned repair

Unscheduled repairs

Execution regulation

Scheduled repair

Repair according to technical condition

Preservation of affiliation

Anonymized repair

repaired parts

Non-impersonal repair

Organization of execution

Aggregate repair

Inline repair

Repair by the operating organization

Repair by a specialized organization

Repair by the manufacturer

Repair methods

Preservation of the ownership of repaired parts

An impersonal repair method

Non-impersonal repair method

Classification attribute

Organization of execution

Aggregate repair method

In-line repair method

Repair method by the operating organization

GOST 18322-78

Group T00

INTERSTATE STANDARD

TECHNICAL MAINTENANCE AND REPAIR SYSTEM

Terms and Definitions

Equipment maintenance and repair system. Terms and definitions

ISS 01.040.03
03.080.10

Date of introduction 1980-01-01

INFORMATION DATA

1. DEVELOPED AND INTRODUCED by the USSR State Committee for Standards

2. APPROVED AND INTRODUCED BY Decree State Committee USSR according to the standards of 15.11.78 N 2986

3. REPLACE GOST 18322-73

4. REFERENCE REGULATORY AND TECHNICAL DOCUMENTS

Application number

Item 11 of the table

Annex 1

5. EDITION (December 2007) with Amendments N 1, 2, approved in April 1986, December 1988 (IUS 7-86, 4-89)


This standard establishes the terms used in science, technology and production and definitions of basic concepts in the field of types, methods and indicators of maintenance and repair of products.

The terms established by this standard are mandatory for use in all types of documentation, scientific and technical, educational and reference literature.

This standard corresponds to ST SEV 5151-85 in the part given in Appendix 3.

There is one standardized term for each concept. The use of terms - synonyms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp".

For individual standardized terms, short forms are given as a reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. The established definitions can, if necessary, be changed in the form of presentation, avoiding violations of the boundaries of concepts.

In cases where the necessary and sufficient features of the concept are contained in the literal meaning of the term, the definition is not given, and, accordingly, a dash is put in the “Definition” column.

The standard provides an alphabetical index of the terms it contains.

Appendix 1 provides explanations for some of the established terms, Appendix 2 provides a classification of types and methods of maintenance and repairs.

Standardized terms are in bold type, their short form is in light type, and unacceptable synonyms are in italics.

1.Maintenance

A set of operations or an operation to maintain the operability or serviceability of the product during its intended use, waiting, storage and transportation

Ndp. Preventive maintenance

Technical care

A set of interconnected tools, documentation of maintenance and repair and performers necessary to maintain and restore the quality of products included in this system

A set of technological and organizational rules for performing maintenance (repair) operations

Ndp. Service method (repair)

The time interval or operating time between this type of maintenance (repair) and the next one of the same type or other of greater complexity

Note. The type of maintenance (repair) is understood as maintenance (repair), allocated (allocated) according to one of the characteristics:

stage of existence, frequency, scope of work, operating conditions, regulation, etc.

6.

The smallest repetitive time interval or operating time of the product, during which all established types of periodic maintenance are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation

7. Repair cycle

The smallest repetitive time interval or operating time of the product, during which all established types of repairs are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation

8. Replacement part

A component part of the product intended to replace the same part that was in operation in order to maintain or restore the serviceability or functionality of the product

9. Spare parts kit

Spare parts, tools, accessories and materials required for the maintenance and repair of products and assembled depending on the purpose and features of use.

Note. Accessories may include gauges, fixtures, covers, towing lines, etc.

Technological equipment and facilities intended for maintenance (repair)

11. Technical condition

12.

Calendar time for one maintenance (repair) of this type

13.

Labor costs for one maintenance (repair) of this type

14.

The cost of one maintenance (repair) of this type

15. Total duration of maintenance (repairs)

Calendar time for all technical maintenance (repairs) of the product for a given operating time or time interval

16. Total labor intensity of technical services (repairs)

Labor costs for all technical maintenance (repairs) of the product for a given operating time or time interval

17. The total cost of maintenance (repairs)

The cost of all technical maintenance (repairs) for a given operating time or time interval

MAINTENANCE



18. Maintenance
using

Maintenance during preparation for the intended use, for the intended use, as well as immediately after its completion

19. Maintenance
while waiting

20.Storage Maintenance

Maintenance during preparation for storage, storage, as well as immediately after its completion

21. Transportation maintenance

Maintenance during preparation for transportation, transportation, as well as immediately after its completion

22. Periodic maintenance

Maintenance carried out at the operating time values ​​or time intervals specified in the operating documentation

23. Seasonal maintenance

Maintenance performed to prepare the product for use in autumn-winter or spring-summer conditions

24. Maintenance in special conditions

Note. Examples of special conditions are natural or other conditions specified in industry documents, characterized by extreme parameter values.

25. Scheduled maintenance

Maintenance provided for in the normative-technical or operational documentation and performed with the frequency and in the amount established in it, regardless of the technical condition of the product at the time of the start of maintenance

26. Maintenance with periodic checks

Maintenance, in which the control of the technical condition is carried out with the frequency and volume established in the regulatory and technical or operational documentation, and the volume of other operations is determined by the technical condition of the product at the time of the start of maintenance

27. Maintenance with continuous monitoring

Maintenance provided for in the normative and technical or operational documentation and performed based on the results of continuous monitoring of the technical condition of the product

27a. Numbered maintenance

Maintenance, in which a certain amount of work is assigned a certain sequence number

27b. Scheduled maintenance

Maintenance, setting up to which is carried out in accordance with the requirements of regulatory and technical or operational documentation

27c. Unscheduled maintenance

Maintenance, setting on which is carried out without prior appointment due to technical condition

Note. The terms of the types of maintenance based on the methods used should be formed in accordance with the terms of the maintenance methods, for example, “In-line maintenance”, “Centralized maintenance”, etc.


28. In-line maintenance method

The method of performing maintenance in specialized workplaces with specific technological sequence and rhythm

29. Centralized method
Maintenance

The method of performing maintenance by personnel and means of one unit of an organization or enterprise

30. Decentralized maintenance method

A method of performing maintenance by personnel and facilities of several departments of an organization or enterprise

Method of performing maintenance by personnel working on this product when used as directed

Method of performing maintenance by personnel specialized in performing maintenance operations

33.

Method of performing maintenance by a maintenance organization

35. Proprietary maintenance method

Manufacturer's maintenance method

Brand service

REPAIR

Repair types

36. Major overhaul

Repairs carried out to restore serviceability and full or close to full restoration of the product's service life with the replacement or restoration of any of its parts, including basic

Note. The value of a close to full resource is established in the normative and technical documentation

37. Medium repair

Repair carried out to restore serviceability and partial restoration of the service life of products with the replacement or restoration of components of a limited range and control of the technical condition of components, carried out in the amount established in the normative and technical documentation.

Note. The value of a partially recoverable resource is established in the normative and technical documentation.

38. Maintenance

Repairs carried out to ensure or restore the functionality of the product and consisting in the replacement and (or) restoration of individual parts

Ndp. Small repair

Minor repairs

40. Unscheduled repairs

Repair, staging of products to which is carried out without prior appointment

41. Scheduled repair

Scheduled repairs carried out with the frequency and in the amount established in the operational documentation, regardless of the technical condition of the product at the time of the start of the repair

Repair, in which the control of the technical condition is carried out with the frequency and in the amount established in the normative and technical documentation, and the volume and moment of the start of the repair is determined by the technical condition of the product

Note. The terms of the types of repairs on the basis of the methods used should be formed in accordance with the terms of the repair methods, for example, “In-line repair”, “Anonymous repair”, etc.

Repair methods

43. An impersonal repair method

A repair method that does not preserve the belonging of the restored components to a specific copy of the product

Anonymized repair

44. An impersonal repair method

A repair method that preserves the belonging of the restored components to a specific copy of the product

45. Aggregate repair method

An impersonal repair method in which defective units are replaced with new or pre-repaired ones

Note. The unit means assembly unit, possessing the properties of complete interchangeability, independent assembly and independent performance of a certain function in products for various purposes, for example, an electric motor, gearbox, pump, etc.

46. In-line repair method

The method of repair performed at specialized workplaces with a specific technological sequence and rhythm

47.

48.

Repair method by an organization specialized in repair operations

49. Proprietary repair method

Manufacturer's repair method

Brand repair

MAINTENANCE AND REPAIR SYSTEM INDICATORS

50. Average duration of maintenance (repair)

The mathematical expectation of the duration of one maintenance (repair) of a given type for a certain period of operation or operating time

51. Average labor intensity of maintenance (repair)

The mathematical expectation of the labor intensity of one maintenance (repair) of a given type for a certain period of operation or operating time

52. Average cost of maintenance (repair)

The mathematical expectation of the cost of one maintenance (repair) of this type for a certain period of operation or operating time

53. Average total duration of maintenance (repairs)

The mathematical expectation of the total duration of maintenance (repairs) for a certain period of operation or operating time

54. Average total labor intensity of technical services (repairs)

The mathematical expectation of the total labor intensity of maintenance (repairs) for a certain period of operation or operating time

55. Average total cost of maintenance (repairs)

The mathematical expectation of the total cost of maintenance (repairs) for a certain period of operation or operating time

56. Specific total duration of maintenance (repairs)

The ratio of the average total duration of maintenance (repairs) to the specified operating time

57. Specific total labor intensity of technical services (repairs)

The ratio of the average total labor intensity of technical services (repairs) to the specified operating time

58. Specific total cost of maintenance (repairs)

The ratio of the average total cost of maintenance (repairs) to the specified operating time

59. Availability ratio

The probability that the product will be in a working condition at an arbitrary point in time, except for the planned periods during which the product is not intended to be used for its intended purpose

60. Technical coefficient
use

The ratio of the mathematical expectation of the total residence time of the product in a working condition for a certain period to mathematical expectation the total time the product remains in working order and downtime due to maintenance and repair during the same period

61. Product park readiness

The ratio of the number of workable products to the total number of products in the fleet at the considered moment in time

(Modified edition, Rev. N 1, 2)

ALPHABETIC INDEX

Product park readiness

Spare parts kit

Availability ratio

Technical utilization rate

Aggregate repair method

Non-personalized repair method

Anonymous repair method

In-line repair method

Repair method by a specialized organization


Brand repair method
th

Repair method by the operating organization

Decentralized maintenance method

Maintenance method in-line

Maintenance (repair) method

Maintenance method by a specialized organization

Maintenance method by specialized personnel

Proprietary maintenance method

Maintenance method is centralized

Maintenance method by operating personnel

Maintenance method by the operating organization

Service in special conditions, technical

Service in use technical


Pending service technical


Transportation service technical

Storage service technical


Preventive maintenance

Maintenance with continuous monitoring technical

Maintenance with periodic control technical

Maintenance technical

Maintenance unscheduled

Maintenance numbered

Maintenance periodic

Maintenance scheduled

Maintenance when using

Maintenance technical regulated

Seasonal technical service

Service is branded

Maintenance (repair) frequency

Duration of maintenance (repair)

Duration of maintenance (repairs) total

Duration of maintenance (repairs) total average

Duration of maintenance (repairs) total specific

Duration of maintenance (repair) average

Repair

Overhaul repair

Repair small

Repair minor

Unscheduled repair

Repairs impersonal

Planned repair

Repair according to technical condition

Regulated repair

Repair medium

Repair current

Brand repair

Technical maintenance and repair system

Technical condition

Service (repair) method

Maintenance (repair) facilities

Total cost of maintenance (repair)

Cost of maintenance (repairs) total average

The cost of technical services (repairs) is the total specific

Specific cost of technical maintenance (repairs)

Maintenance (repair) cost

Maintenance (repair) cost is average

Total labor intensity of technical maintenance (repairs)

Labor intensity of technical maintenance (repairs) total average

Labor intensity of technical maintenance (repairs) total specific

Labor intensity of technical services (repairs), specific

Labor intensity of maintenance (repair)

The complexity of maintenance (repair) is average

Technical care

Repair cycle

Maintenance cycle

Spare part

(Modified edition, Amendment N 2).

APPENDIX 1 (reference). EXPLANATION TO SOME TERMS

ANNEX 1
Reference


To the term "Maintenance"

Maintenance contains operations regulated in the design documentation to maintain the performance or serviceability of the product during its service life.

The maintenance operation in accordance with GOST 3.1109 is understood to mean the completed part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.

Transportation is understood as the operation of moving cargo along a certain route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.

Waiting is understood to mean that the product is in a state of readiness for its intended use.

Maintenance may include washing the product, monitoring its technical condition, cleaning, lubricating, fastening bolted joints, replacing some component parts of the product (for example, filter elements), adjusting, etc.

To the term "repair"

The repair operation in accordance with GOST 3.1109 is understood as the completed part of the repair, performed at one workplace by performers of a certain specialty.

Repair may include disassembly, troubleshooting, control of the technical condition of the product, restoration of parts, assembly, etc. The content of some of the repair operations may overlap with the content of some maintenance operations.

Repair of products can be carried out by replacing or restoring individual parts and assembly units.

Repair of any kind, as a rule, should be accompanied by the issuance of certain guarantees for the subsequent life or operating time of the product.

To the term "System of technical maintenance and repair of equipment"

In a particular case, the system of technical maintenance and repair of equipment may include materials, blanks, spare parts, etc., i.e. it is characterized by material and technical support, which can be defined as the ability of a service organization to provide the necessary resources to carry out maintenance and repair of an object under a given strategy and under given conditions. The specified conditions apply both to the object itself and to the conditions of its operation, maintenance and repair.

To the terms "Maintenance Cycle" and "Repair Cycle"

In a particular case, the starting point of the maintenance cycle (repair cycle) can be the beginning of the use of the product.

To the term "Periodic maintenance"

Periodic maintenance may differ in the content of operations. In this case, maintenance services are numbered in ascending order, for example, shift maintenance, TO-1, TO-2, TO-3, etc.

To the term "Seasonal Maintenance"

Seasonal maintenance includes the operations of replacing seasonal grades of operating materials with flushing the corresponding systems, installing and removing insulation and engine preheating devices, etc.

Seasonal maintenance is only performed on products that are used under significant environmental changes during the year.

To the term "Scheduled Maintenance"

Maintenance schedules can be tight and tolerant. The type of regulation should be established in the operational documentation.

To the term "Method of maintenance by specialized personnel"

Maintenance personnel can be specialized in types of facilities, brands of facilities, types of operations and types of maintenance.

To the terms "Overhaul", "Medium repair", "Current repair"

Major, medium and current repairs can be planned and unplanned.

The basic part is understood as the main part of the product, intended for its layout and installation of other component parts.

To the term "Unscheduled repair"

Unscheduled repairs are carried out in order to eliminate the consequences of failures or incidents.

To the term "Aggregate repair"

Replacement of units can be performed after a product failure or as planned. The list of units to be replaced, the procedure for carrying out replacements and instructions for organizing aggregate repairs are established in industry-specific regulatory and technical documents.

The opposite of the aggregate method is the detailed method, in which individual parts that have failed are replaced or restored.

To the indicators of the maintenance and repair system

The indicators of the maintenance and repair system make it possible to estimate the cost of time, labor and funds for maintenance and repairs and contain the costs due to the design and technical condition of the product (operating costs), and the costs due to the organization, technology for performing maintenance and repairs, material and technical provision, personnel qualifications, environmental conditions, etc.

The indicators of the maintenance and repair system in clauses 57-65 estimate the total cost of time, labor and funds for maintenance and repairs and contain costs due to the design and technical condition of the product (operating costs), and costs due to the organization, the technology of performing maintenance and repairs, logistics, personnel qualifications, environmental conditions, etc.

The calculation of the indicators of the system of maintenance and repair of equipment is similar to the calculation of the corresponding indicators of maintainability in accordance with GOST 21623. In this case, instead of operating costs, the total costs of time, labor and funds are taken into account.

APPENDIX 1. (Modified edition, Amendment N 1).

APPENDIX 2 (reference). TYPES AND METHODS OF MAINTENANCE AND REPAIRS

APPENDIX 2
Reference

Classification attribute

Maintenance types

Operation stage

Maintenance in use

Storage Maintenance

Moving Maintenance

Pending maintenance

Frequency of execution

Periodic maintenance

Seasonal maintenance

Operating conditions

Maintenance under special conditions

Execution regulation

Scheduled maintenance

Maintenance with periodic checks

Maintenance with continuous monitoring

Organization of execution

In-line maintenance

Centralized maintenance

Decentralized maintenance

Maintenance by operating personnel

Maintenance by specialized personnel

Maintenance by the operating organization

Maintenance by a specialized organization

Factory maintenance

Maintenance methods

Organization of execution

In-line maintenance method

Centralized maintenance method

Decentralized maintenance method

Maintenance method of operational
staff

Specialized maintenance method
staff

Maintenance method of the operating
organization

Maintenance method of specialized
organization

Maintenance method
manufacturer

Repair types

Resource recovery rate

Major overhaul

Medium repair

Maintenance

Planning

Planned repair

Unscheduled repairs

Execution regulation

Scheduled repair

Repair according to technical condition

Anonymized repair

Non-impersonal repair

Organization of execution

Aggregate repair

Inline repair

Repair by the operating organization

Repair by a specialized organization

Repair by the manufacturer

Repair methods

Preservation of the ownership of the repaired parts

An impersonal repair method

An impersonal repair method

Organization of execution

Aggregate repair method

In-line repair method

Repair method by the operating organization

Factory repair method

APPENDIX 3 (reference)

APPENDIX 3
Reference

Positions 1, 2, 5-8, 10, 37, 38, 42 of this standard correspond to positions 2, 3, 7-9, 16, 6, 14, 15, 12 ST SEV 5151-85 with the replacement of the term “product” by the term "an object".

APPENDIX 3. (Introduced additionally, Amendment No. 1).



Electronic text of the document
prepared by JSC "Kodeks" and verified by:
official publication
M .: Standartinform, 2007

Term

Definition 1. Maintenance
Ndp. Preventive maintenance
Technical careA set of operations or an operation to maintain the performance or malfunction of the product during its intended use, waiting, storage and transportation. 2. RepairA set of operations to restore the serviceability or performance of a product and restore the resources of products or their component parts. 3. System of technical maintenance and repair of equipmentA set of interconnected tools, documentation of maintenance and repair and performers necessary to maintain and restore the quality of the product included in this system 4. Method of maintenance (repair)
Ndp. Service method (repair)A set of technological and organizational rules for performing maintenance (repair) operations 5. Frequency of maintenance (repair)The time interval or operating time between this type of maintenance (repair) and the next one of the same type or other of greater complexity Note. The type of maintenance (repair) is understood as maintenance (repair), allocated (allocated) according to one of the characteristics:
stage of existence, frequency, scope of work, operating conditions, regulation, etc. (as amended by Amendment No. 1) 6. Maintenance cycleThe smallest repetitive time interval or operating time of a product, during which all established types of periodic maintenance are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation (as amended by Amendments N 1, N 2) 7. Repair cycleThe smallest repetitive time interval or operating time of the product, during which all established types of repairs are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation. (as amended by Amendments N 1, N 2) 8. Spare partA component part of the product intended to replace the same part that was in operation in order to maintain or restore the serviceability or functionality of the product. 9. Set of spare partsSpare parts, tools, accessories and materials required for the maintenance and repair of products and assembled depending on the purpose and features of use. Note. Accessories may include gauges, fixtures, covers, tow lines, etc. 10. Means of maintenance (repair)Technological equipment and facilities intended for maintenance (repair) 11. Technical conditionAccording to GOST 19919-74 12. Duration of maintenance (repair)Calendar time for one maintenance (repair) of this type 13. Labor intensity of maintenance (repair)Labor costs for one maintenance (repair) of this type 14. Cost of maintenance (repair)The cost of one maintenance (repair) of this type 15. The total duration of technical maintenance (repairs)Calendar time for all technical maintenance (repairs) of the product for a given operating time or time interval 16. Total labor intensity of technical services (repairs).Labor costs for all technical maintenance (repairs) of the product for a given operating time or time interval 17. Total cost of maintenance (repairs)The cost of all technical maintenance (repairs) for a given operating time or time interval MAINTENANCE Maintenance
TermDefinition
18. Maintenance during useMaintenance during preparation for the intended use, for the intended use, as well as immediately after its completion
19. Pending maintenance-
20. Maintenance during storageMaintenance during preparation for storage, storage, as well as immediately after its completion.
21. Maintenance during transportationMaintenance during preparation for transportation, transportation, as well as immediately after its completion.
22. Periodic maintenanceMaintenance performed through the MTBF or time interval specified in the operating documentation.
23. Seasonal maintenanceMaintenance performed to prepare the product for use in autumn-winter or spring-summer conditions.
24. Maintenance in special conditionsNote.
Examples of special conditions are natural or other conditions specified in industry documents, characterized by extreme values ​​of parameters.
(as amended by Amendment No. 2)
25. Scheduled maintenanceMaintenance provided for in the normative-technical or operational documentation and performed with the frequency and in the amount established in it, regardless of the technical condition of the product at the time of the start of maintenance.
(as amended by Amendment No. 2)
26. Maintenance with periodic monitoringMaintenance, in which monitoring of the technical condition is carried out with the frequency and volume established in the normative-technical or operational documentation, and the volume of other operations is determined by the technical condition of the product at the time of the start of maintenance.
(as amended by Amendment No. 2)
27. Maintenance with continuous monitoringMaintenance provided for in the normative and technical or operational documentation and performed based on the results of continuous monitoring of the technical condition of the product.
(as amended by Amendment No. 2)
27a. Numbered maintenanceMaintenance, in which a certain amount of work is assigned a certain sequence number
(as amended by Amendment No. 2)
27b. Scheduled maintenance.Maintenance, setting up to which is carried out in accordance with the requirements of regulatory and technical or operational documentation
(as amended by Amendment No. 2)
27c. Scheduled maintenanceMaintenance, setting on which is carried out without prior appointment due to technical condition
(as amended by Amendment No. 2)
ALPHABETIC INDEX

(as amended by Amendment No. 2)

Product fleet readiness61
Spare parts kit9
Availability ratio59
Technical utilization rate60
Aggregate repair method45
Non-personalized repair method44
Anonymous repair method43
In-line repair method46
Repair method by a specialized organization48
Repair method by the operating organization47
Proprietary repair method49
Maintenance (repair) method4
Decentralized maintenance method30
Maintenance method in-line28
Maintenance method by a specialized organization34
Maintenance method by specialized personnel32
Proprietary maintenance method35
Maintenance method is centralized29
Maintenance method by operating personnel31
Maintenance method by the operating organization33
Service in special conditions, technical24
Maintenance with continuous monitoring technical27
Maintenance with periodic control technical26
Service in use technical18
Pending service technical19
Transportation service technical21
Storage service technical20
Preventive maintenance1
Maintenance technical1
Maintenance unscheduled27c
Maintenance numbered27a
Maintenance periodic22
Maintenance scheduled27b
Maintenance when using18
Maintenance technical regulated25
Seasonal technical service23
Service is branded35
Maintenance (repair) frequency5
Duration of maintenance (repair)12
Duration of maintenance (repairs) total15
Duration of maintenance (repairs) total average53
Duration of maintenance (repairs) total specific56
Duration of maintenance (repair) average50
Repair2
Overhaul repair36
Repair minor38
Renovation cute40
Unscheduled repair43
Repairs impersonal39
Planned repair42
Repair but technical condition41
Regulated repair37
Repair medium38
Repair current49
Brand repair3
System of technical maintenance and repair of equipment11
Technical condition4
Service (repair) method10
Maintenance (repair) facilities17
Total cost of maintenance (repairs)55
Cost of maintenance (repairs) total average58
The cost of technical services (repairs) is the total specific58
Specific cost of technical maintenance (repairs)11
Maintenance (repair) cost52
Maintenance (repair) cost is average16
Total labor intensity of technical maintenance (repairs)54
Labor intensity of technical maintenance (repairs) total average57
Labor intensity of technical maintenance (repairs) total specific57
Labor intensity of technical services (repairs), specific13
The complexity of maintenance (repair) is average51
Technical care1
Repair cycle.7
Maintenance cycle6
Spare part8
Application

ANNEX 1
Reference

EXPLANATION TO SOME TERMS

Maintenance contains operations regulated in the design documentation to maintain the performance or serviceability of the product during its service life.

Under the operation of maintenance and in accordance with GOST 13.1109-82 is understood the complete part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.

Transportation is understood as the operation of moving cargo along a certain route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.

Waiting is understood to mean that the product is in a state of readiness for use for its intended purpose.

On the website "Zakonbase" you will find "SYSTEM OF MAINTENANCE AND REPAIR OF TECHNOLOGY. TERMS AND DEFINITIONS. GOST 18322-78" full version, which includes all changes and amendments. This guarantees the relevance and reliability of the information.

At the same time, you can download the "SYSTEM OF MAINTENANCE AND REPAIR OF TECHNOLOGY. TERMS AND DEFINITIONS. separate chapters.

GOST 18322-78

Group T00

INTERSTATE STANDARD

TECHNICAL MAINTENANCE AND REPAIR SYSTEM

Terms and Definitions

Equipment maintenance and repair system. Terms and definitions

ISS 01.040.03
03.080.10

Date of introduction 1980-01-01

INFORMATION DATA

1. DEVELOPED AND INTRODUCED by the USSR State Committee for Standards

2. APPROVED AND PUT INTO EFFECT by the Decree of the USSR State Committee for Standards of 15.11.78 N 2986

3. REPLACE GOST 18322-73

4. REFERENCE REGULATORY AND TECHNICAL DOCUMENTS

Application number

Item 11 of the table

Annex 1

5. EDITION (December 2007) with Amendments N 1, 2, approved in April 1986, December 1988 (IUS 7-86, 4-89)


This standard establishes the terms used in science, technology and production and definitions of basic concepts in the field of types, methods and indicators of maintenance and repair of products.

The terms established by this standard are mandatory for use in all types of documentation, scientific and technical, educational and reference literature.

This standard corresponds to ST SEV 5151-85 in the part given in Appendix 3.

There is one standardized term for each concept. The use of terms - synonyms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp".

For individual standardized terms, short forms are given as a reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. The established definitions can, if necessary, be changed in the form of presentation, avoiding violations of the boundaries of concepts.

In cases where the necessary and sufficient features of the concept are contained in the literal meaning of the term, the definition is not given, and, accordingly, a dash is put in the “Definition” column.

The standard provides an alphabetical index of the terms it contains.

Appendix 1 provides explanations for some of the established terms, Appendix 2 provides a classification of types and methods of maintenance and repairs.

Standardized terms are in bold type, their short form is in light type, and unacceptable synonyms are in italics.

1.Maintenance

A set of operations or an operation to maintain the operability or serviceability of the product during its intended use, waiting, storage and transportation

Ndp. Preventive maintenance

Technical care

A set of interconnected tools, documentation of maintenance and repair and performers necessary to maintain and restore the quality of products included in this system

A set of technological and organizational rules for performing maintenance (repair) operations

Ndp. Service method (repair)

The time interval or operating time between this type of maintenance (repair) and the next one of the same type or other of greater complexity

Note. The type of maintenance (repair) is understood as maintenance (repair), allocated (allocated) according to one of the characteristics:

stage of existence, frequency, scope of work, operating conditions, regulation, etc.

6.

The smallest repetitive time interval or operating time of the product, during which all established types of periodic maintenance are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation

7. Repair cycle

The smallest repetitive time interval or operating time of the product, during which all established types of repairs are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation

8. Replacement part

A component part of the product intended to replace the same part that was in operation in order to maintain or restore the serviceability or functionality of the product

9. Spare parts kit

Spare parts, tools, accessories and materials required for the maintenance and repair of products and assembled depending on the purpose and features of use.

Note. Accessories may include gauges, fixtures, covers, towing lines, etc.

Technological equipment and facilities intended for maintenance (repair)

11. Technical condition

12.

Calendar time for one maintenance (repair) of this type

13.

Labor costs for one maintenance (repair) of this type

14.

The cost of one maintenance (repair) of this type

15. Total duration of maintenance (repairs)

Calendar time for all technical maintenance (repairs) of the product for a given operating time or time interval

16. Total labor intensity of technical services (repairs)

Labor costs for all technical maintenance (repairs) of the product for a given operating time or time interval

17. The total cost of maintenance (repairs)

The cost of all technical maintenance (repairs) for a given operating time or time interval

MAINTENANCE



18. Maintenance
using

Maintenance during preparation for the intended use, for the intended use, as well as immediately after its completion

19. Maintenance
while waiting

20.Storage Maintenance

Maintenance during preparation for storage, storage, as well as immediately after its completion

21. Transportation maintenance

Maintenance during preparation for transportation, transportation, as well as immediately after its completion

22. Periodic maintenance

Maintenance carried out at the operating time values ​​or time intervals specified in the operating documentation

23. Seasonal maintenance

Maintenance performed to prepare the product for use in autumn-winter or spring-summer conditions

24. Maintenance in special conditions

Note. Examples of special conditions are natural or other conditions specified in industry documents, characterized by extreme parameter values.

25. Scheduled maintenance

Maintenance provided for in the normative-technical or operational documentation and performed with the frequency and in the amount established in it, regardless of the technical condition of the product at the time of the start of maintenance

26. Maintenance with periodic checks

Maintenance, in which the control of the technical condition is carried out with the frequency and volume established in the regulatory and technical or operational documentation, and the volume of other operations is determined by the technical condition of the product at the time of the start of maintenance

27. Maintenance with continuous monitoring

Maintenance provided for in the normative and technical or operational documentation and performed based on the results of continuous monitoring of the technical condition of the product

27a. Numbered maintenance

Maintenance, in which a certain amount of work is assigned a certain sequence number

27b. Scheduled maintenance

Maintenance, setting up to which is carried out in accordance with the requirements of regulatory and technical or operational documentation

27c. Unscheduled maintenance

Maintenance, setting on which is carried out without prior appointment due to technical condition

Note. The terms of the types of maintenance based on the methods used should be formed in accordance with the terms of the maintenance methods, for example, “In-line maintenance”, “Centralized maintenance”, etc.


28. In-line maintenance method

A method of performing maintenance at specialized workplaces with a specific technological sequence and rhythm

29. Centralized method
Maintenance

The method of performing maintenance by personnel and means of one unit of an organization or enterprise

30. Decentralized maintenance method

A method of performing maintenance by personnel and facilities of several departments of an organization or enterprise

Method of performing maintenance by personnel working on this product when used as directed

Method of performing maintenance by personnel specialized in performing maintenance operations

33.

Method of performing maintenance by a maintenance organization

35. Proprietary maintenance method

Manufacturer's maintenance method

Brand service

REPAIR

Repair types

36. Major overhaul

Repairs carried out to restore serviceability and full or close to full restoration of the product's service life with the replacement or restoration of any of its parts, including basic

Note. The value of a close to full resource is established in the normative and technical documentation

37. Medium repair

Repair carried out to restore serviceability and partial restoration of the service life of products with the replacement or restoration of components of a limited range and control of the technical condition of components, carried out in the amount established in the normative and technical documentation.

Note. The value of a partially recoverable resource is established in the normative and technical documentation.

38. Maintenance

Repairs carried out to ensure or restore the functionality of the product and consisting in the replacement and (or) restoration of individual parts

Ndp. Small repair

Minor repairs

40. Unscheduled repairs

Repair, staging of products to which is carried out without prior appointment

41. Scheduled repair

Scheduled repairs carried out with the frequency and in the amount established in the operational documentation, regardless of the technical condition of the product at the time of the start of the repair

Repair, in which the control of the technical condition is carried out with the frequency and in the amount established in the normative and technical documentation, and the volume and moment of the start of the repair is determined by the technical condition of the product

Note. The terms of the types of repairs on the basis of the methods used should be formed in accordance with the terms of the repair methods, for example, “In-line repair”, “Anonymous repair”, etc.

Repair methods

43. An impersonal repair method

A repair method that does not preserve the belonging of the restored components to a specific copy of the product

Anonymized repair

44. An impersonal repair method

A repair method that preserves the belonging of the restored components to a specific copy of the product

45. Aggregate repair method

An impersonal repair method in which defective units are replaced with new or pre-repaired ones

Note. An aggregate is an assembly unit that has the properties of complete interchangeability, independent assembly and independent performance of a certain function in products for various purposes, for example, an electric motor, gearbox, pump, etc.

46. In-line repair method

The method of repair performed at specialized workplaces with a specific technological sequence and rhythm

47.

48.

Repair method by an organization specialized in repair operations

49. Proprietary repair method

Manufacturer's repair method

Brand repair

MAINTENANCE AND REPAIR SYSTEM INDICATORS

50. Average duration of maintenance (repair)

The mathematical expectation of the duration of one maintenance (repair) of a given type for a certain period of operation or operating time

51. Average labor intensity of maintenance (repair)

The mathematical expectation of the labor intensity of one maintenance (repair) of a given type for a certain period of operation or operating time

52. Average cost of maintenance (repair)

The mathematical expectation of the cost of one maintenance (repair) of this type for a certain period of operation or operating time

53. Average total duration of maintenance (repairs)

The mathematical expectation of the total duration of maintenance (repairs) for a certain period of operation or operating time

54. Average total labor intensity of technical services (repairs)

The mathematical expectation of the total labor intensity of maintenance (repairs) for a certain period of operation or operating time

55. Average total cost of maintenance (repairs)

The mathematical expectation of the total cost of maintenance (repairs) for a certain period of operation or operating time

56. Specific total duration of maintenance (repairs)

The ratio of the average total duration of maintenance (repairs) to the specified operating time

57. Specific total labor intensity of technical services (repairs)

The ratio of the average total labor intensity of technical services (repairs) to the specified operating time

58. Specific total cost of maintenance (repairs)

The ratio of the average total cost of maintenance (repairs) to the specified operating time

59. Availability ratio

The probability that the product will be in a working condition at an arbitrary point in time, except for the planned periods during which the product is not intended to be used for its intended purpose

60. Technical coefficient
use

The ratio of the mathematical expectation of the total residence time of the product in an operational state for a certain period to the mathematical expectation of the total residence time of the product in an operational state and downtime due to maintenance and repair for the same period

61. Product park readiness

The ratio of the number of workable products to the total number of products in the fleet at the considered moment in time

(Modified edition, Rev. N 1, 2)

ALPHABETIC INDEX

Product park readiness

Spare parts kit

Availability ratio

Technical utilization rate

Aggregate repair method

Non-personalized repair method

Anonymous repair method

In-line repair method

Repair method by a specialized organization


Brand repair method
th

Repair method by the operating organization

Decentralized maintenance method

Maintenance method in-line

Maintenance (repair) method

Maintenance method by a specialized organization

Maintenance method by specialized personnel

Proprietary maintenance method

Maintenance method is centralized

Maintenance method by operating personnel

Maintenance method by the operating organization

Service in special conditions, technical

Service in use technical


Pending service technical


Transportation service technical

Storage service technical


Preventive maintenance

Maintenance with continuous monitoring technical

Maintenance with periodic control technical

Maintenance technical

Maintenance unscheduled

Maintenance numbered

Maintenance periodic

Maintenance scheduled

Maintenance when using

Maintenance technical regulated

Seasonal technical service

Service is branded

Maintenance (repair) frequency

Duration of maintenance (repair)

Duration of maintenance (repairs) total

Duration of maintenance (repairs) total average

Duration of maintenance (repairs) total specific

Duration of maintenance (repair) average

Repair

Overhaul repair

Repair small

Repair minor

Unscheduled repair

Repairs impersonal

Planned repair

Repair according to technical condition

Regulated repair

Repair medium

Repair current

Brand repair

Technical maintenance and repair system

Technical condition

Service (repair) method

Maintenance (repair) facilities

Total cost of maintenance (repair)

Cost of maintenance (repairs) total average

The cost of technical services (repairs) is the total specific

Specific cost of technical maintenance (repairs)

Maintenance (repair) cost

Maintenance (repair) cost is average

Total labor intensity of technical maintenance (repairs)

Labor intensity of technical maintenance (repairs) total average

Labor intensity of technical maintenance (repairs) total specific

Labor intensity of technical services (repairs), specific

Labor intensity of maintenance (repair)

The complexity of maintenance (repair) is average

Technical care

Repair cycle

Maintenance cycle

Spare part

(Modified edition, Amendment N 2).

APPENDIX 1 (reference). EXPLANATION TO SOME TERMS

ANNEX 1
Reference


To the term "Maintenance"

Maintenance contains operations regulated in the design documentation to maintain the performance or serviceability of the product during its service life.

The maintenance operation in accordance with GOST 3.1109 is understood to mean the completed part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.

Transportation is understood as the operation of moving cargo along a certain route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.

Waiting is understood to mean that the product is in a state of readiness for its intended use.

Maintenance may include washing the product, monitoring its technical condition, cleaning, lubricating, fastening bolted joints, replacing some component parts of the product (for example, filter elements), adjusting, etc.

To the term "repair"

The repair operation in accordance with GOST 3.1109 is understood as the completed part of the repair, performed at one workplace by performers of a certain specialty.

Repair may include disassembly, troubleshooting, control of the technical condition of the product, restoration of parts, assembly, etc. The content of some of the repair operations may overlap with the content of some maintenance operations.

Repair of products can be carried out by replacing or restoring individual parts and assembly units.

Repair of any kind, as a rule, should be accompanied by the issuance of certain guarantees for the subsequent life or operating time of the product.

To the term "System of technical maintenance and repair of equipment"

In a particular case, the system of technical maintenance and repair of equipment may include materials, blanks, spare parts, etc., i.e. it is characterized by material and technical support, which can be defined as the ability of a service organization to provide the necessary resources to carry out maintenance and repair of an object under a given strategy and under given conditions. The specified conditions apply both to the object itself and to the conditions of its operation, maintenance and repair.

To the terms "Maintenance Cycle" and "Repair Cycle"

In a particular case, the starting point of the maintenance cycle (repair cycle) can be the beginning of the use of the product.

To the term "Periodic maintenance"

Periodic maintenance may differ in the content of operations. In this case, maintenance services are numbered in ascending order, for example, shift maintenance, TO-1, TO-2, TO-3, etc.

To the term "Seasonal Maintenance"

Seasonal maintenance includes the operations of replacing seasonal grades of operating materials with flushing the corresponding systems, installing and removing insulation and engine preheating devices, etc.

Seasonal maintenance is only performed on products that are used under significant environmental changes during the year.

To the term "Scheduled Maintenance"

Maintenance schedules can be tight and tolerant. The type of regulation should be established in the operational documentation.

To the term "Method of maintenance by specialized personnel"

Maintenance personnel can be specialized in types of facilities, brands of facilities, types of operations and types of maintenance.

To the terms "Overhaul", "Medium repair", "Current repair"

Major, medium and current repairs can be planned and unplanned.

The basic part is understood as the main part of the product, intended for its layout and installation of other component parts.

To the term "Unscheduled repair"

Unscheduled repairs are carried out in order to eliminate the consequences of failures or incidents.

To the term "Aggregate repair"

Replacement of units can be performed after a product failure or as planned. The list of units to be replaced, the procedure for carrying out replacements and instructions for organizing aggregate repairs are established in industry-specific regulatory and technical documents.

The opposite of the aggregate method is the detailed method, in which individual parts that have failed are replaced or restored.

To the indicators of the maintenance and repair system

The indicators of the maintenance and repair system make it possible to estimate the cost of time, labor and funds for maintenance and repairs and contain the costs due to the design and technical condition of the product (operating costs), and the costs due to the organization, technology for performing maintenance and repairs, material and technical provision, personnel qualifications, environmental conditions, etc.

The indicators of the maintenance and repair system in clauses 57-65 estimate the total cost of time, labor and funds for maintenance and repairs and contain costs due to the design and technical condition of the product (operating costs), and costs due to the organization, the technology of performing maintenance and repairs, logistics, personnel qualifications, environmental conditions, etc.

The calculation of the indicators of the system of maintenance and repair of equipment is similar to the calculation of the corresponding indicators of maintainability in accordance with GOST 21623. In this case, instead of operating costs, the total costs of time, labor and funds are taken into account.

APPENDIX 1. (Modified edition, Amendment N 1).

APPENDIX 2 (reference). TYPES AND METHODS OF MAINTENANCE AND REPAIRS

APPENDIX 2
Reference

Classification attribute

Maintenance types

Operation stage

Maintenance in use

Storage Maintenance

Moving Maintenance

Pending maintenance

Frequency of execution

Periodic maintenance

Seasonal maintenance

Operating conditions

Maintenance under special conditions

Execution regulation

Scheduled maintenance

Maintenance with periodic checks

Maintenance with continuous monitoring

Organization of execution

In-line maintenance

Centralized maintenance

Decentralized maintenance

Maintenance by operating personnel

Maintenance by specialized personnel

Maintenance by the operating organization

Maintenance by a specialized organization

Factory maintenance

Maintenance methods

Organization of execution

In-line maintenance method

Centralized maintenance method

Decentralized maintenance method

Maintenance method of operational
staff

Specialized maintenance method
staff

Maintenance method of the operating
organization

Maintenance method of specialized
organization

Maintenance method
manufacturer

Repair types

Resource recovery rate

Major overhaul

Medium repair

Maintenance

Planning

Planned repair

Unscheduled repairs

Execution regulation

Scheduled repair

Repair according to technical condition

Anonymized repair

Non-impersonal repair

Organization of execution

Aggregate repair

Inline repair

Repair by the operating organization

Repair by a specialized organization

Repair by the manufacturer

Repair methods

Preservation of the ownership of the repaired parts

An impersonal repair method

An impersonal repair method

Organization of execution

Aggregate repair method

In-line repair method

Repair method by the operating organization

Factory repair method

APPENDIX 3 (reference)

APPENDIX 3
Reference

Positions 1, 2, 5-8, 10, 37, 38, 42 of this standard correspond to positions 2, 3, 7-9, 16, 6, 14, 15, 12 ST SEV 5151-85 with the replacement of the term “product” by the term "an object".

APPENDIX 3. (Introduced additionally, Amendment No. 1).



Electronic text of the document
prepared by JSC "Kodeks" and verified by:
official publication
M .: Standartinform, 2007

GOST 18322-78

INTERSTATE standard

SYSTEM
MAINTENANCE
AND REPAIR OF EQUIPMENT

TERMS AND DEFINITIONS

Moscow

Standardinform

2007

INTERSTATE STANDARD

Date of introduction 01.01.80

This standard establishes the terms used in science, technology and production and definitions of basic concepts in the field of types, methods and indicators of maintenance and repair of products.

The terms established by this standard are mandatory for use in all types of documentation, scientific and technical, educational and reference literature.

This standard corresponds to ST SEV 5151-85 in the part given in.

There is one standardized term for each concept. The use of terms - synonyms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp".

For individual standardized terms, short forms are given as a reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. The established definitions can, if necessary, be changed in the form of presentation, avoiding violations of the boundaries of concepts.

In cases where the necessary and sufficient features of the concept are contained in the literal meaning of the term, the definition is not given, and, accordingly, a dash is put in the column "Definition".

Standardized terms are in bold type, their short form is in light type, and unacceptable synonyms are in italics.

Term

Definition

GENERAL CONCEPTS

Spare parts kit

Availability ratio

Technical utilization rate

Aggregate repair method

Non-personalized repair method

Anonymous repair method

In-line repair method

Repair method by a specialized organization

Proprietary repair method

Repair method by the operating organization

Decentralized maintenance method

Maintenance method in-line

Maintenance (repair) method

Maintenance method by a specialized organization

Maintenance method by specialized personnel

Maintenance method (proprietary)

Maintenance method is centralized

Maintenance method by operating personnel

Maintenance method by the operating organization

Service under special conditions

Maintenance and use technical

Pending service technical

Transportation service technical

Storage service technical

Preventive maintenance

Maintenance with continuous monitoring technical

Maintenance with periodic control technical

Maintenance technical

Maintenance unscheduled

Maintenance numbered

Maintenance periodic

Maintenance scheduled

Maintenance when using

Maintenance technical regulated

Seasonal technical service

Service is branded

Maintenance (repair) frequency

Duration of maintenance (repair)

Duration of technical maintenance (repairs) total

Duration of maintenance (repairs) total average

Duration of technical maintenance (repairs) total specific

Duration of maintenance (repair) average

Repair

Overhaul repair

Small repair

Repair minor

Unscheduled repair

Repairs impersonal

Planned repair

Repair according to technical condition

Regulated repair

Repair medium

Repair current

Brand repair

Technical maintenance and repair system

Technical condition

Service (repair) method

Maintenance (repair) facilities

Total cost of maintenance (repair)

Total average cost of maintenance (repairs)

The cost of technical maintenance (repairs) is the total specific

Specific cost of technical maintenance (repairs)

Maintenance (repair) cost

The cost of maintenance (repairs) is average

Total labor intensity of technical maintenance (repairs)

Labor intensity of technical maintenance (repairs) total average

Labor intensity of technical services (repairs) total specific

Labor intensity of technical services (repairs), specific

Labor intensity of maintenance (repair)

Technical care

Repair cycle

Maintenance cycle

Spare part

(Modified edition. Amendment No. 2).

ANNEX 1
Reference

EXPLANATION TO SOME TERMS

To the term "Maintenance"

Maintenance contains operations regulated in the design documentation to maintain the operability or serviceability of the product during its service life.

The floor of the maintenance operation in accordance with GOST 3.1109 is understood as the complete part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.

Transportation is understood as the operation of moving cargo along a specific route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.

By waiting, they understand that the product is in a state of readiness for its intended use.

Maintenance may include washing the product, monitoring its technical condition, cleaning, lubricating, fastening bolted joints, replacing some component parts of the product (for example, filter elements), adjusting, etc.

To the term "repair"

The repair operation in accordance with GOST 3.1109 is understood as the completed part of the repair, performed at one workplace by performers of a certain specialty.

The repair may include disassembly, troubleshooting, control of the technical condition of the product, restoration of parts, assembly, etc. The content of some of the repair operations may coincide with the content of some maintenance operations.

Repair of products can be carried out by replacing or restoring individual parts and assembly units.

Repair of any kind, as a rule, must be accompanied by the issuance of certain guarantees for the subsequent period of operation or operating time of the product.

To the term "System of technical maintenance and repair of equipment"

In a particular case, the system of technical maintenance and repair of equipment may include materials, blanks, spare parts, etc., that is, it is characterized by logistics, which can be defined as the ability of the service organization to provide the necessary resources for maintenance repair of the object according to the specified strategy and in the specified conditions. The specified conditions apply both to the object itself and to the conditions of its operation, maintenance and repair.

To the terms "Maintenance cycle" and "Repair cycle"

In a particular case, the starting point of the maintenance cycle (repair cycle) can be the beginning of the use of the product.

To the term "Periodic maintenance"

Periodic maintenance may differ in the content of operations. In this case, maintenance services are numbered in ascending order, for example, shift maintenance, TO-1, TO-2, TO-3, etc.

To the term "Seasonal maintenance"

Seasonal maintenance includes the operations of replacing seasonal grades of operating materials with flushing of the corresponding systems, installation and removal of insulation and engine preheating devices, etc.

Seasonal maintenance is carried out only for products that are used due to significant changes in the environment during the year.

To the term "Scheduled Maintenance"

Maintenance schedules can be tight and tolerant. The type of regulation should be established in the operational documentation.

To the term "Method of maintenance by specialized personnel"

Maintenance personnel can be specialized in object types, object brands, forks of operations, and forks for maintenance.

To the terms "Overhaul", "Medium repair", "Current repair"

Major, medium and current repairs can be planned and unplanned. The basic part is understood as the main part of the product intended for its layout and installation of other component parts.

To the term "Unscheduled repair"

Unscheduled repairs are carried out in order to eliminate the consequences of failures or incidents.

To the term "Aggregate repair"

Replacement of units can be performed after a product failure or as planned. The list of units to be replaced, the procedure for carrying out replacements and instructions for organizing aggregate repairs are established in industry-specific regulatory and technical documents.

The opposite of the aggregate method is the detailed method, in which individual parts that have failed are replaced or restored.

To the indicators of the maintenance and repair system

The indicators of the maintenance and repair system make it possible to estimate the cost of time, labor and funds for maintenance and repairs and contain the costs due to the design and technical condition of the product (operating costs), and the costs due to the organization, technology for performing maintenance and repairs, material and technical provision, personnel qualifications, environmental conditions, etc.

Indicators of the maintenance and repair system pp. -65 estimate the total cost of time, labor and funds for maintenance and repairs and contain costs due to the design and technical condition of the product (operating costs), and costs due to the organization, technology for performing maintenance and repairs, logistics, personnel qualifications , environmental conditions, etc.

The calculation of the indicators of the system of maintenance and repair of equipment is similar to the calculation of the corresponding indicators of maintainability in accordance with GOST 21623. At the same time, instead of operating costs, the total costs of time, labor and funds are taken into account.

ANNEX 1.(Modified edition, Amendment No. 1).

APPENDIX 2
Reference

TYPES AND METHODS OF MAINTENANCE AND REPAIRS

Classification attribute

Term

Maintenance types

Operation stage

Maintenance in use

Maintenance during storage

Maintenance while on the move

Pending maintenance

Frequency of execution

Periodic maintenance

Seasonal maintenance

Operating conditions

Maintenance under special conditions

Execution regulation

Scheduled maintenance

Maintenance with periodic checks

Maintenance with continuous monitoring

Organization of execution

In-line maintenance

Centralized maintenance

Decentralized maintenance

Maintenance by operating personnel

Maintenance by specialized personnel

Maintenance by the operating organization

Maintenance by a specialized organization

Factory maintenance

Maintenance methods

Organization of execution

In-line maintenance method

Centralized maintenance method

Decentralized maintenance method

Maintenance method by operating personnel

Maintenance method by specialized personnel

Maintenance method by the operating organization

Maintenance method by a specialized organization

Manufacturer's maintenance method

Repair types

The degree of recovery pe sursa

Major overhaul

Medium repair

Maintenance

Planning

Planned repair

Unscheduled repairs

Execution regulation

Scheduled repair

Repair according to technical condition

Preservation of affiliation

Anonymized repair

repaired parts

Non-impersonal repair

Organization of execution

Aggregate repair

Inline repair

Repair by the operating organization

Repair by a specialized organization

Repair by the manufacturer

Repair methods

Preservation of the ownership of repaired parts

An impersonal repair method

Non-impersonal repair method(Introduced additionally, Amendment No. 1).

INFORMATION DATA

1. DEVELOPED AND INTRODUCED by the USSR State Committee for Standards

2. APPROVED AND INTRODUCED INTO EFFECT by the Decree of the USSR State Committee for Standards dated 15.11.78 No. 2986

3. REPLACE GOST 18322-73

4. REFERENCE BUTs RMAATIVE TECHNICAL DOCUMENTS

5. EDITION (December 2007) with Amendments No. 1, 2, approved in April 1986, December 1988 (IUS 7-86, 4-89)

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