Legislative base of the Russian Federation. System of technical maintenance and repair of equipment Maintenance according to GOST 18322 78
GOST 18322-78
INTERSTATE standard
SYSTEM
MAINTENANCE
AND REPAIR OF EQUIPMENT
TERMS AND DEFINITIONS
Moscow
Standardinform
INTERSTATE STANDARD
Date of introduction 01.01.80
This standard establishes the terms used in science, technology and production and definitions of basic concepts in the field of types, methods and indicators of maintenance and repair of products.
The terms established by this standard are mandatory for use in all types of documentation, scientific and technical, educational and reference literature.
This standard corresponds to ST SEV 5151-85 in the part given in.
There is one standardized term for each concept. The use of terms - synonyms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp".
For individual standardized terms, short forms are given as a reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. The established definitions can, if necessary, be changed in the form of presentation, avoiding violations of the boundaries of concepts.
In cases where the necessary and sufficient features of the concept are contained in the literal meaning of the term, the definition is not given, and, accordingly, a dash is put in the column "Definition".
Standardized terms are printed in bold type and are short form- light, and inadmissible synonyms - in italics.
Definition |
|
GENERAL CONCEPTS |
|
Spare parts kit |
|
Availability ratio |
|
Technical utilization rate |
|
Aggregate repair method |
|
Non-personalized repair method |
|
Anonymous repair method |
|
In-line repair method |
|
Repair method by a specialized organization |
|
Proprietary repair method |
|
Repair method by the operating organization |
|
Decentralized maintenance method |
|
Maintenance method in-line |
|
Maintenance (repair) method |
|
Maintenance method by a specialized organization |
|
Maintenance method by specialized personnel |
|
Maintenance method (proprietary) |
|
Maintenance method is centralized |
|
Maintenance method by operating personnel |
|
Maintenance method by the operating organization |
|
Service in special conditions, technical |
|
Maintenance and use technical |
|
Pending service technical |
|
Transportation service technical |
|
Storage service technical |
|
Preventive maintenance |
|
Maintenance with continuous monitoring technical |
|
Maintenance with periodic control technical |
|
Maintenance technical |
|
Maintenance unscheduled |
|
Maintenance numbered |
|
Maintenance periodic |
|
Maintenance scheduled |
|
Maintenance when using |
|
Maintenance technical regulated |
|
Seasonal technical service |
|
Service is branded |
|
Maintenance (repair) frequency |
|
Duration of maintenance (repair) |
|
Duration of technical maintenance (repairs) total |
|
Duration of maintenance (repairs) total average |
|
Duration of technical maintenance (repairs) total specific |
|
Duration of maintenance (repair) average |
|
Overhaul repair |
|
Small repair |
|
Repair minor |
|
Unscheduled repair |
|
Repairs impersonal |
|
Planned repair |
|
Repair according to technical condition |
|
Regulated repair |
|
Repair medium |
|
Repair current |
|
Brand repair |
|
Technical maintenance and repair system |
|
Technical condition |
|
Service (repair) method |
|
Maintenance (repair) facilities |
|
Total cost of maintenance (repair) |
|
Total average cost of maintenance (repairs) |
|
The cost of technical maintenance (repairs) is the total specific |
|
Specific cost of technical maintenance (repairs) |
|
Maintenance (repair) cost |
|
The cost of maintenance (repairs) is average |
|
Total labor intensity of technical maintenance (repairs) |
|
Labor intensity of technical maintenance (repairs) total average |
|
Labor intensity of technical services (repairs) total specific |
|
Labor intensity of technical services (repairs), specific |
|
Labor intensity of maintenance (repair) |
|
Technical care |
|
Repair cycle |
|
Maintenance cycle |
|
Spare part |
(Modified edition. Amendment No. 2).
ANNEX 1
Reference
EXPLANATION TO SOME TERMS
To the term " Maintenance»
Maintenance contains operations regulated in the design documentation to maintain the performance or serviceability of the product during its service life.
The floor of the maintenance operation in accordance with GOST 3.1109 is understood as the complete part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.
Transportation is understood as the operation of moving cargo along a certain route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.
By waiting, they understand that the product is in a state of readiness for its intended use.
Maintenance may include washing the product, monitoring its technical condition, cleaning, lubricating, fastening bolted connections, replacing some component parts products (e.g. filter elements), adjustments, etc.
To the term "repair"
The repair operation in accordance with GOST 3.1109 is understood as the completed part of the repair, performed at one workplace by performers of a certain specialty.
Repairs may include disassembly, troubleshooting, monitoring the technical condition of the product, restoring parts, assembling, etc. The content of some of the repair operations may coincide with the content of some maintenance operations.
Repair of products can be carried out by replacing or restoring individual parts and assembly units.
Repair of any kind, as a rule, should be accompanied by the issuance of certain guarantees for the subsequent life or operating time of the product.
To the term "System of technical maintenance and repair of equipment"
In a particular case, the system of technical maintenance and repair of equipment may include materials, blanks, spare parts, etc., that is, it is characterized by material and technical support, which can be defined as the ability of the service organization to provide the necessary resources for maintenance. and repair of an object under a given strategy and under given conditions. The specified conditions apply both to the object itself and to the conditions of its operation, maintenance and repair.
To the terms "Maintenance cycle" and "Repair cycle"
In a particular case, the starting point of the maintenance cycle (repair cycle) can be the beginning of the use of the product.
To the term "Periodic maintenance"
Periodic maintenance may differ in the content of operations. In this case, maintenance services are numbered in ascending order, for example, shift maintenance, TO-1, TO-2, TO-3, etc.
To the term "Seasonal maintenance"
Seasonal maintenance includes the operations of replacing seasonal grades of operating materials with flushing of the corresponding systems, installation and removal of insulation and engine preheating devices, etc.
Seasonal maintenance is only performed on products used in the same significant changes the state of the environment throughout the year.
To the term "Scheduled Maintenance"
Maintenance schedules can be tight and tolerant. The type of regulation should be established in the operational documentation.
To the term "Method of maintenance by specialized personnel"
Maintenance personnel can be specialized in object types, object brands, forks of operations, and forks for maintenance.
To the terms "Overhaul", "Medium repair", "Current repair"
Major, medium and current repairs can be planned and unplanned. The basic part is understood as the main part of the product, intended for its layout and installation of other component parts.
To the term "Unscheduled repair"
Unscheduled repairs are carried out in order to eliminate the consequences of failures or incidents.
To the term "Aggregate repair"
Replacement of units can be performed after a product failure or as planned. The list of units to be replaced, the procedure for carrying out replacements and instructions for organizing aggregate repairs are established in industry-specific regulatory and technical documents.
The opposite of the aggregate method is the detailed method, in which individual parts that have failed are replaced or restored.
To the indicators of the maintenance and repair system
The indicators of the maintenance and repair system allow us to estimate the cost of time, labor and funds for maintenance and repairs and contain the costs due to the design and technical condition of the product (operating costs), and the costs due to the organization, technology for performing maintenance and repairs, material and technical provision, personnel qualifications, environmental conditions, etc.
Indicators of the maintenance and repair system pp. -65 estimate the total cost of time, labor and funds for maintenance and repairs and contain costs due to the design and technical condition of the product (operating costs), and costs due to the organization, technology for performing maintenance and repairs, logistics, personnel qualifications , environmental conditions, etc.
The calculation of the indicators of the system of maintenance and repair of equipment is similar to the calculation of the corresponding indicators of maintainability in accordance with GOST 21623. In this case, instead of operating costs, the total costs of time, labor and funds are taken into account.
ANNEX 1.(Modified edition, Amendment No. 1).
APPENDIX 2
Reference
TYPES AND METHODS OF MAINTENANCE AND REPAIRS
Classification attribute |
|
Maintenance types |
|
Operation stage |
Maintenance in use |
Storage Maintenance |
|
Moving Maintenance |
|
Pending maintenance |
|
Frequency of execution |
Periodic maintenance |
Seasonal maintenance |
|
Operating conditions |
Maintenance under special conditions |
Execution regulation |
Scheduled maintenance |
Maintenance with periodic checks |
|
Maintenance with continuous monitoring |
|
Organization of execution |
In-line maintenance |
Centralized maintenance |
|
Decentralized maintenance |
|
Maintenance by operating personnel |
|
Maintenance by specialized personnel |
|
Maintenance by the operating organization |
|
Maintenance by a specialized organization |
|
Factory maintenance |
|
Maintenance methods |
|
Organization of execution |
In-line maintenance method |
Centralized maintenance method |
|
Decentralized maintenance method |
|
Maintenance method by operating personnel |
|
Maintenance method by specialized personnel |
|
Maintenance method by the operating organization |
|
Maintenance method by a specialized organization |
|
Manufacturer's maintenance method |
|
Repair types |
|
Resource recovery rate |
Major overhaul |
Medium repair |
|
Maintenance |
|
Planning |
Planned repair |
Unscheduled repairs |
|
Execution regulation |
Scheduled repair |
Repair according to technical condition |
|
Preservation of affiliation |
Anonymized repair |
repaired parts |
Non-impersonal repair |
Organization of execution |
Aggregate repair |
Inline repair |
|
Repair by the operating organization |
|
Repair by a specialized organization |
|
Repair by the manufacturer |
|
Repair methods |
|
Preservation of the ownership of repaired parts |
An impersonal repair method |
Non-impersonal repair method |
Classification attribute |
|
Organization of execution |
Aggregate repair method In-line repair method Repair method by the operating organization |
GOST 18322-78
Group T00
INTERSTATE STANDARD
TECHNICAL MAINTENANCE AND REPAIR SYSTEM
Terms and Definitions
Equipment maintenance and repair system. Terms and definitions
ISS 01.040.03
03.080.10
Date of introduction 1980-01-01
INFORMATION DATA
1. DEVELOPED AND INTRODUCED by the USSR State Committee for Standards
2. APPROVED AND INTRODUCED BY Decree State Committee USSR according to the standards of 15.11.78 N 2986
3. REPLACE GOST 18322-73
4. REFERENCE REGULATORY AND TECHNICAL DOCUMENTS
Application number |
|
Item 11 of the table |
|
Annex 1 |
5. EDITION (December 2007) with Amendments N 1, 2, approved in April 1986, December 1988 (IUS 7-86, 4-89)
This standard establishes the terms used in science, technology and production and definitions of basic concepts in the field of types, methods and indicators of maintenance and repair of products.
The terms established by this standard are mandatory for use in all types of documentation, scientific and technical, educational and reference literature.
This standard corresponds to ST SEV 5151-85 in the part given in Appendix 3.
There is one standardized term for each concept. The use of terms - synonyms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp".
For individual standardized terms, short forms are given as a reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. The established definitions can, if necessary, be changed in the form of presentation, avoiding violations of the boundaries of concepts.
In cases where the necessary and sufficient features of the concept are contained in the literal meaning of the term, the definition is not given, and, accordingly, a dash is put in the “Definition” column.
The standard provides an alphabetical index of the terms it contains.
Appendix 1 provides explanations for some of the established terms, Appendix 2 provides a classification of types and methods of maintenance and repairs.
Standardized terms are in bold type, their short form is in light type, and unacceptable synonyms are in italics.
1.Maintenance | A set of operations or an operation to maintain the operability or serviceability of the product during its intended use, waiting, storage and transportation |
Ndp. Preventive maintenance | |
Technical care |
A set of interconnected tools, documentation of maintenance and repair and performers necessary to maintain and restore the quality of products included in this system |
|
A set of technological and organizational rules for performing maintenance (repair) operations |
|
Ndp. Service method (repair) | |
The time interval or operating time between this type of maintenance (repair) and the next one of the same type or other of greater complexity |
|
Note. The type of maintenance (repair) is understood as maintenance (repair), allocated (allocated) according to one of the characteristics: |
|
stage of existence, frequency, scope of work, operating conditions, regulation, etc. |
|
6. | The smallest repetitive time interval or operating time of the product, during which all established types of periodic maintenance are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation |
7. Repair cycle | The smallest repetitive time interval or operating time of the product, during which all established types of repairs are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation |
8. Replacement part | A component part of the product intended to replace the same part that was in operation in order to maintain or restore the serviceability or functionality of the product |
9. Spare parts kit | Spare parts, tools, accessories and materials required for the maintenance and repair of products and assembled depending on the purpose and features of use. |
Note. Accessories may include gauges, fixtures, covers, towing lines, etc. |
|
Technological equipment and facilities intended for maintenance (repair) |
|
11. Technical condition | |
12. | Calendar time for one maintenance (repair) of this type |
13. | Labor costs for one maintenance (repair) of this type |
14. | The cost of one maintenance (repair) of this type |
15. Total duration of maintenance (repairs) | Calendar time for all technical maintenance (repairs) of the product for a given operating time or time interval |
16. Total labor intensity of technical services (repairs) | Labor costs for all technical maintenance (repairs) of the product for a given operating time or time interval |
17. The total cost of maintenance (repairs) | The cost of all technical maintenance (repairs) for a given operating time or time interval |
MAINTENANCE |
|
18. Maintenance | Maintenance during preparation for the intended use, for the intended use, as well as immediately after its completion |
19. Maintenance | |
20.Storage Maintenance | Maintenance during preparation for storage, storage, as well as immediately after its completion |
21. Transportation maintenance | Maintenance during preparation for transportation, transportation, as well as immediately after its completion |
22. Periodic maintenance | Maintenance carried out at the operating time values or time intervals specified in the operating documentation |
23. Seasonal maintenance | Maintenance performed to prepare the product for use in autumn-winter or spring-summer conditions |
24. Maintenance in special conditions | |
Note. Examples of special conditions are natural or other conditions specified in industry documents, characterized by extreme parameter values. |
|
25. Scheduled maintenance | Maintenance provided for in the normative-technical or operational documentation and performed with the frequency and in the amount established in it, regardless of the technical condition of the product at the time of the start of maintenance |
26. Maintenance with periodic checks | Maintenance, in which the control of the technical condition is carried out with the frequency and volume established in the regulatory and technical or operational documentation, and the volume of other operations is determined by the technical condition of the product at the time of the start of maintenance |
27. Maintenance with continuous monitoring | Maintenance provided for in the normative and technical or operational documentation and performed based on the results of continuous monitoring of the technical condition of the product |
27a. Numbered maintenance | Maintenance, in which a certain amount of work is assigned a certain sequence number |
27b. Scheduled maintenance | Maintenance, setting up to which is carried out in accordance with the requirements of regulatory and technical or operational documentation |
27c. Unscheduled maintenance | Maintenance, setting on which is carried out without prior appointment due to technical condition |
Note. The terms of the types of maintenance based on the methods used should be formed in accordance with the terms of the maintenance methods, for example, “In-line maintenance”, “Centralized maintenance”, etc. |
|
28. In-line maintenance method | The method of performing maintenance in specialized workplaces with specific technological sequence and rhythm |
29. Centralized method | The method of performing maintenance by personnel and means of one unit of an organization or enterprise |
30. Decentralized maintenance method | A method of performing maintenance by personnel and facilities of several departments of an organization or enterprise |
Method of performing maintenance by personnel working on this product when used as directed |
|
Method of performing maintenance by personnel specialized in performing maintenance operations |
|
33. | |
Method of performing maintenance by a maintenance organization |
|
35. Proprietary maintenance method | Manufacturer's maintenance method |
Brand service |
REPAIR |
Repair types |
36. Major overhaul | Repairs carried out to restore serviceability and full or close to full restoration of the product's service life with the replacement or restoration of any of its parts, including basic |
Note. The value of a close to full resource is established in the normative and technical documentation |
37. Medium repair | Repair carried out to restore serviceability and partial restoration of the service life of products with the replacement or restoration of components of a limited range and control of the technical condition of components, carried out in the amount established in the normative and technical documentation. |
Note. The value of a partially recoverable resource is established in the normative and technical documentation. |
38. Maintenance | Repairs carried out to ensure or restore the functionality of the product and consisting in the replacement and (or) restoration of individual parts |
Ndp. Small repair | |
Minor repairs |
40. Unscheduled repairs | Repair, staging of products to which is carried out without prior appointment |
41. Scheduled repair | Scheduled repairs carried out with the frequency and in the amount established in the operational documentation, regardless of the technical condition of the product at the time of the start of the repair |
Repair, in which the control of the technical condition is carried out with the frequency and in the amount established in the normative and technical documentation, and the volume and moment of the start of the repair is determined by the technical condition of the product |
|
Note. The terms of the types of repairs on the basis of the methods used should be formed in accordance with the terms of the repair methods, for example, “In-line repair”, “Anonymous repair”, etc. |
|
Repair methods |
|
43. An impersonal repair method | A repair method that does not preserve the belonging of the restored components to a specific copy of the product |
Anonymized repair | |
44. An impersonal repair method | A repair method that preserves the belonging of the restored components to a specific copy of the product |
45. Aggregate repair method | An impersonal repair method in which defective units are replaced with new or pre-repaired ones |
Note. The unit means assembly unit, possessing the properties of complete interchangeability, independent assembly and independent performance of a certain function in products for various purposes, for example, an electric motor, gearbox, pump, etc. |
|
46. In-line repair method | The method of repair performed at specialized workplaces with a specific technological sequence and rhythm |
47. | |
48. | Repair method by an organization specialized in repair operations |
49. Proprietary repair method | Manufacturer's repair method |
Brand repair | |
MAINTENANCE AND REPAIR SYSTEM INDICATORS |
|
50. Average duration of maintenance (repair) | The mathematical expectation of the duration of one maintenance (repair) of a given type for a certain period of operation or operating time |
51. Average labor intensity of maintenance (repair) | The mathematical expectation of the labor intensity of one maintenance (repair) of a given type for a certain period of operation or operating time |
52. Average cost of maintenance (repair) | The mathematical expectation of the cost of one maintenance (repair) of this type for a certain period of operation or operating time |
53. Average total duration of maintenance (repairs) | The mathematical expectation of the total duration of maintenance (repairs) for a certain period of operation or operating time |
54. Average total labor intensity of technical services (repairs) | The mathematical expectation of the total labor intensity of maintenance (repairs) for a certain period of operation or operating time |
55. Average total cost of maintenance (repairs) | The mathematical expectation of the total cost of maintenance (repairs) for a certain period of operation or operating time |
56. Specific total duration of maintenance (repairs) | The ratio of the average total duration of maintenance (repairs) to the specified operating time |
57. Specific total labor intensity of technical services (repairs) | The ratio of the average total labor intensity of technical services (repairs) to the specified operating time |
58. Specific total cost of maintenance (repairs) | The ratio of the average total cost of maintenance (repairs) to the specified operating time |
59. Availability ratio | The probability that the product will be in a working condition at an arbitrary point in time, except for the planned periods during which the product is not intended to be used for its intended purpose |
60. Technical coefficient | The ratio of the mathematical expectation of the total residence time of the product in a working condition for a certain period to mathematical expectation the total time the product remains in working order and downtime due to maintenance and repair during the same period |
61. Product park readiness | The ratio of the number of workable products to the total number of products in the fleet at the considered moment in time |
(Modified edition, Rev. N 1, 2)
ALPHABETIC INDEX
Product park readiness | |
Spare parts kit | |
Availability ratio | |
Technical utilization rate | |
Aggregate repair method | |
Non-personalized repair method | |
Anonymous repair method | |
In-line repair method | |
Repair method by a specialized organization | |
| |
Repair method by the operating organization | |
Decentralized maintenance method | |
Maintenance method in-line | |
Maintenance (repair) method | |
Maintenance method by a specialized organization | |
Maintenance method by specialized personnel | |
Proprietary maintenance method | |
Maintenance method is centralized | |
Maintenance method by operating personnel | |
Maintenance method by the operating organization | |
Service in special conditions, technical | |
Service in use technical | |
| |
| |
Storage service technical | |
| |
Maintenance with continuous monitoring technical | |
Maintenance with periodic control technical | |
Maintenance technical | |
Maintenance unscheduled | |
Maintenance numbered | |
Maintenance periodic | |
Maintenance scheduled | |
Maintenance when using | |
Maintenance technical regulated | |
Seasonal technical service | |
Service is branded | |
Maintenance (repair) frequency | |
Duration of maintenance (repair) | |
Duration of maintenance (repairs) total | |
Duration of maintenance (repairs) total average | |
Duration of maintenance (repairs) total specific | |
Duration of maintenance (repair) average | |
Repair | |
Overhaul repair | |
Repair small | |
Repair minor | |
Unscheduled repair | |
Repairs impersonal | |
Planned repair | |
Repair according to technical condition | |
Regulated repair | |
Repair medium | |
Repair current | |
Brand repair | |
Technical maintenance and repair system | |
Technical condition | |
Service (repair) method | |
Maintenance (repair) facilities | |
Total cost of maintenance (repair) | |
Cost of maintenance (repairs) total average | |
The cost of technical services (repairs) is the total specific | |
Specific cost of technical maintenance (repairs) | |
Maintenance (repair) cost | |
Maintenance (repair) cost is average | |
Total labor intensity of technical maintenance (repairs) | |
Labor intensity of technical maintenance (repairs) total average | |
Labor intensity of technical maintenance (repairs) total specific | |
Labor intensity of technical services (repairs), specific | |
Labor intensity of maintenance (repair) | |
The complexity of maintenance (repair) is average | |
Technical care | |
Repair cycle | |
Maintenance cycle | |
Spare part |
(Modified edition, Amendment N 2).
APPENDIX 1 (reference). EXPLANATION TO SOME TERMS
ANNEX 1
Reference
To the term "Maintenance"
Maintenance contains operations regulated in the design documentation to maintain the performance or serviceability of the product during its service life.
The maintenance operation in accordance with GOST 3.1109 is understood to mean the completed part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.
Transportation is understood as the operation of moving cargo along a certain route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.
Waiting is understood to mean that the product is in a state of readiness for its intended use.
Maintenance may include washing the product, monitoring its technical condition, cleaning, lubricating, fastening bolted joints, replacing some component parts of the product (for example, filter elements), adjusting, etc.
To the term "repair"
The repair operation in accordance with GOST 3.1109 is understood as the completed part of the repair, performed at one workplace by performers of a certain specialty.
Repair may include disassembly, troubleshooting, control of the technical condition of the product, restoration of parts, assembly, etc. The content of some of the repair operations may overlap with the content of some maintenance operations.
Repair of products can be carried out by replacing or restoring individual parts and assembly units.
Repair of any kind, as a rule, should be accompanied by the issuance of certain guarantees for the subsequent life or operating time of the product.
To the term "System of technical maintenance and repair of equipment"
In a particular case, the system of technical maintenance and repair of equipment may include materials, blanks, spare parts, etc., i.e. it is characterized by material and technical support, which can be defined as the ability of a service organization to provide the necessary resources to carry out maintenance and repair of an object under a given strategy and under given conditions. The specified conditions apply both to the object itself and to the conditions of its operation, maintenance and repair.
To the terms "Maintenance Cycle" and "Repair Cycle"
In a particular case, the starting point of the maintenance cycle (repair cycle) can be the beginning of the use of the product.
To the term "Periodic maintenance"
Periodic maintenance may differ in the content of operations. In this case, maintenance services are numbered in ascending order, for example, shift maintenance, TO-1, TO-2, TO-3, etc.
To the term "Seasonal Maintenance"
Seasonal maintenance includes the operations of replacing seasonal grades of operating materials with flushing the corresponding systems, installing and removing insulation and engine preheating devices, etc.
Seasonal maintenance is only performed on products that are used under significant environmental changes during the year.
To the term "Scheduled Maintenance"
Maintenance schedules can be tight and tolerant. The type of regulation should be established in the operational documentation.
To the term "Method of maintenance by specialized personnel"
Maintenance personnel can be specialized in types of facilities, brands of facilities, types of operations and types of maintenance.
To the terms "Overhaul", "Medium repair", "Current repair"
Major, medium and current repairs can be planned and unplanned.
The basic part is understood as the main part of the product, intended for its layout and installation of other component parts.
To the term "Unscheduled repair"
Unscheduled repairs are carried out in order to eliminate the consequences of failures or incidents.
To the term "Aggregate repair"
Replacement of units can be performed after a product failure or as planned. The list of units to be replaced, the procedure for carrying out replacements and instructions for organizing aggregate repairs are established in industry-specific regulatory and technical documents.
The opposite of the aggregate method is the detailed method, in which individual parts that have failed are replaced or restored.
To the indicators of the maintenance and repair system
The indicators of the maintenance and repair system make it possible to estimate the cost of time, labor and funds for maintenance and repairs and contain the costs due to the design and technical condition of the product (operating costs), and the costs due to the organization, technology for performing maintenance and repairs, material and technical provision, personnel qualifications, environmental conditions, etc.
The indicators of the maintenance and repair system in clauses 57-65 estimate the total cost of time, labor and funds for maintenance and repairs and contain costs due to the design and technical condition of the product (operating costs), and costs due to the organization, the technology of performing maintenance and repairs, logistics, personnel qualifications, environmental conditions, etc.
The calculation of the indicators of the system of maintenance and repair of equipment is similar to the calculation of the corresponding indicators of maintainability in accordance with GOST 21623. In this case, instead of operating costs, the total costs of time, labor and funds are taken into account.
APPENDIX 1. (Modified edition, Amendment N 1).
APPENDIX 2 (reference). TYPES AND METHODS OF MAINTENANCE AND REPAIRS
APPENDIX 2
Reference
Classification attribute | |
Maintenance types |
|
Operation stage | Maintenance in use |
Storage Maintenance |
|
Moving Maintenance |
|
Pending maintenance |
|
Frequency of execution | Periodic maintenance |
Seasonal maintenance |
|
Operating conditions | Maintenance under special conditions |
Execution regulation | Scheduled maintenance |
Maintenance with periodic checks |
|
Maintenance with continuous monitoring |
|
Organization of execution | In-line maintenance |
Centralized maintenance |
|
Decentralized maintenance |
|
Maintenance by operating personnel |
|
Maintenance by specialized personnel |
|
Maintenance by the operating organization |
|
Maintenance by a specialized organization |
|
Factory maintenance |
|
Maintenance methods |
|
Organization of execution | In-line maintenance method |
Centralized maintenance method |
|
Decentralized maintenance method |
|
Maintenance method of operational |
|
Specialized maintenance method |
|
Maintenance method of the operating |
|
Maintenance method of specialized |
|
Maintenance method |
|
Repair types |
|
Resource recovery rate | Major overhaul |
Medium repair |
|
Maintenance |
|
Planning | Planned repair |
Unscheduled repairs |
|
Execution regulation | Scheduled repair |
Repair according to technical condition |
|
Anonymized repair |
|
Non-impersonal repair |
|
Organization of execution | Aggregate repair |
Inline repair |
|
Repair by the operating organization |
|
Repair by a specialized organization |
|
Repair by the manufacturer |
|
Repair methods |
|
Preservation of the ownership of the repaired parts | An impersonal repair method |
An impersonal repair method |
|
Organization of execution | Aggregate repair method |
In-line repair method |
|
Repair method by the operating organization |
|
Factory repair method |
APPENDIX 3 (reference)
APPENDIX 3
Reference
Positions 1, 2, 5-8, 10, 37, 38, 42 of this standard correspond to positions 2, 3, 7-9, 16, 6, 14, 15, 12 ST SEV 5151-85 with the replacement of the term “product” by the term "an object".
APPENDIX 3. (Introduced additionally, Amendment No. 1).
Electronic text of the document
prepared by JSC "Kodeks" and verified by:
official publication
M .: Standartinform, 2007
Term
Ndp. Preventive maintenance
Technical care
Ndp. Service method (repair)
stage of existence, frequency, scope of work, operating conditions, regulation, etc.
Term | Definition |
18. Maintenance during use | Maintenance during preparation for the intended use, for the intended use, as well as immediately after its completion |
19. Pending maintenance | - |
20. Maintenance during storage | Maintenance during preparation for storage, storage, as well as immediately after its completion. |
21. Maintenance during transportation | Maintenance during preparation for transportation, transportation, as well as immediately after its completion. |
22. Periodic maintenance | Maintenance performed through the MTBF or time interval specified in the operating documentation. |
23. Seasonal maintenance | Maintenance performed to prepare the product for use in autumn-winter or spring-summer conditions. |
24. Maintenance in special conditions | Note. Examples of special conditions are natural or other conditions specified in industry documents, characterized by extreme values of parameters. |
(as amended by Amendment No. 2) | |
25. Scheduled maintenance | Maintenance provided for in the normative-technical or operational documentation and performed with the frequency and in the amount established in it, regardless of the technical condition of the product at the time of the start of maintenance. |
(as amended by Amendment No. 2) | |
26. Maintenance with periodic monitoring | Maintenance, in which monitoring of the technical condition is carried out with the frequency and volume established in the normative-technical or operational documentation, and the volume of other operations is determined by the technical condition of the product at the time of the start of maintenance. |
(as amended by Amendment No. 2) | |
27. Maintenance with continuous monitoring | Maintenance provided for in the normative and technical or operational documentation and performed based on the results of continuous monitoring of the technical condition of the product. |
(as amended by Amendment No. 2) | |
27a. Numbered maintenance | Maintenance, in which a certain amount of work is assigned a certain sequence number |
(as amended by Amendment No. 2) | |
27b. Scheduled maintenance. | Maintenance, setting up to which is carried out in accordance with the requirements of regulatory and technical or operational documentation |
(as amended by Amendment No. 2) | |
27c. Scheduled maintenance | Maintenance, setting on which is carried out without prior appointment due to technical condition |
(as amended by Amendment No. 2) |
(as amended by Amendment No. 2)
Product fleet readiness | 61 |
Spare parts kit | 9 |
Availability ratio | 59 |
Technical utilization rate | 60 |
Aggregate repair method | 45 |
Non-personalized repair method | 44 |
Anonymous repair method | 43 |
In-line repair method | 46 |
Repair method by a specialized organization | 48 |
Repair method by the operating organization | 47 |
Proprietary repair method | 49 |
Maintenance (repair) method | 4 |
Decentralized maintenance method | 30 |
Maintenance method in-line | 28 |
Maintenance method by a specialized organization | 34 |
Maintenance method by specialized personnel | 32 |
Proprietary maintenance method | 35 |
Maintenance method is centralized | 29 |
Maintenance method by operating personnel | 31 |
Maintenance method by the operating organization | 33 |
Service in special conditions, technical | 24 |
Maintenance with continuous monitoring technical | 27 |
Maintenance with periodic control technical | 26 |
Service in use technical | 18 |
Pending service technical | 19 |
Transportation service technical | 21 |
Storage service technical | 20 |
Preventive maintenance | 1 |
Maintenance technical | 1 |
Maintenance unscheduled | 27c |
Maintenance numbered | 27a |
Maintenance periodic | 22 |
Maintenance scheduled | 27b |
Maintenance when using | 18 |
Maintenance technical regulated | 25 |
Seasonal technical service | 23 |
Service is branded | 35 |
Maintenance (repair) frequency | 5 |
Duration of maintenance (repair) | 12 |
Duration of maintenance (repairs) total | 15 |
Duration of maintenance (repairs) total average | 53 |
Duration of maintenance (repairs) total specific | 56 |
Duration of maintenance (repair) average | 50 |
Repair | 2 |
Overhaul repair | 36 |
Repair minor | 38 |
Renovation cute | 40 |
Unscheduled repair | 43 |
Repairs impersonal | 39 |
Planned repair | 42 |
Repair but technical condition | 41 |
Regulated repair | 37 |
Repair medium | 38 |
Repair current | 49 |
Brand repair | 3 |
System of technical maintenance and repair of equipment | 11 |
Technical condition | 4 |
Service (repair) method | 10 |
Maintenance (repair) facilities | 17 |
Total cost of maintenance (repairs) | 55 |
Cost of maintenance (repairs) total average | 58 |
The cost of technical services (repairs) is the total specific | 58 |
Specific cost of technical maintenance (repairs) | 11 |
Maintenance (repair) cost | 52 |
Maintenance (repair) cost is average | 16 |
Total labor intensity of technical maintenance (repairs) | 54 |
Labor intensity of technical maintenance (repairs) total average | 57 |
Labor intensity of technical maintenance (repairs) total specific | 57 |
Labor intensity of technical services (repairs), specific | 13 |
The complexity of maintenance (repair) is average | 51 |
Technical care | 1 |
Repair cycle. | 7 |
Maintenance cycle | 6 |
Spare part | 8 |
ANNEX 1
Reference
Maintenance contains operations regulated in the design documentation to maintain the performance or serviceability of the product during its service life.
Under the operation of maintenance and in accordance with GOST 13.1109-82 is understood the complete part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.
Transportation is understood as the operation of moving cargo along a certain route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.
Waiting is understood to mean that the product is in a state of readiness for use for its intended purpose.
On the website "Zakonbase" you will find "SYSTEM OF MAINTENANCE AND REPAIR OF TECHNOLOGY. TERMS AND DEFINITIONS. GOST 18322-78" full version, which includes all changes and amendments. This guarantees the relevance and reliability of the information.
At the same time, you can download the "SYSTEM OF MAINTENANCE AND REPAIR OF TECHNOLOGY. TERMS AND DEFINITIONS. separate chapters.
GOST 18322-78
Group T00
INTERSTATE STANDARD
TECHNICAL MAINTENANCE AND REPAIR SYSTEM
Terms and Definitions
Equipment maintenance and repair system. Terms and definitions
ISS 01.040.03
03.080.10
Date of introduction 1980-01-01
INFORMATION DATA
1. DEVELOPED AND INTRODUCED by the USSR State Committee for Standards
2. APPROVED AND PUT INTO EFFECT by the Decree of the USSR State Committee for Standards of 15.11.78 N 2986
3. REPLACE GOST 18322-73
4. REFERENCE REGULATORY AND TECHNICAL DOCUMENTS
Application number |
|
Item 11 of the table |
|
Annex 1 |
5. EDITION (December 2007) with Amendments N 1, 2, approved in April 1986, December 1988 (IUS 7-86, 4-89)
This standard establishes the terms used in science, technology and production and definitions of basic concepts in the field of types, methods and indicators of maintenance and repair of products.
The terms established by this standard are mandatory for use in all types of documentation, scientific and technical, educational and reference literature.
This standard corresponds to ST SEV 5151-85 in the part given in Appendix 3.
There is one standardized term for each concept. The use of terms - synonyms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp".
For individual standardized terms, short forms are given as a reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. The established definitions can, if necessary, be changed in the form of presentation, avoiding violations of the boundaries of concepts.
In cases where the necessary and sufficient features of the concept are contained in the literal meaning of the term, the definition is not given, and, accordingly, a dash is put in the “Definition” column.
The standard provides an alphabetical index of the terms it contains.
Appendix 1 provides explanations for some of the established terms, Appendix 2 provides a classification of types and methods of maintenance and repairs.
Standardized terms are in bold type, their short form is in light type, and unacceptable synonyms are in italics.
1.Maintenance | A set of operations or an operation to maintain the operability or serviceability of the product during its intended use, waiting, storage and transportation |
Ndp. Preventive maintenance | |
Technical care |
A set of interconnected tools, documentation of maintenance and repair and performers necessary to maintain and restore the quality of products included in this system |
|
A set of technological and organizational rules for performing maintenance (repair) operations |
|
Ndp. Service method (repair) | |
The time interval or operating time between this type of maintenance (repair) and the next one of the same type or other of greater complexity |
|
Note. The type of maintenance (repair) is understood as maintenance (repair), allocated (allocated) according to one of the characteristics: |
|
stage of existence, frequency, scope of work, operating conditions, regulation, etc. |
|
6. | The smallest repetitive time interval or operating time of the product, during which all established types of periodic maintenance are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation |
7. Repair cycle | The smallest repetitive time interval or operating time of the product, during which all established types of repairs are performed in a certain sequence in accordance with the requirements of regulatory and technical or operational documentation |
8. Replacement part | A component part of the product intended to replace the same part that was in operation in order to maintain or restore the serviceability or functionality of the product |
9. Spare parts kit | Spare parts, tools, accessories and materials required for the maintenance and repair of products and assembled depending on the purpose and features of use. |
Note. Accessories may include gauges, fixtures, covers, towing lines, etc. |
|
Technological equipment and facilities intended for maintenance (repair) |
|
11. Technical condition | |
12. | Calendar time for one maintenance (repair) of this type |
13. | Labor costs for one maintenance (repair) of this type |
14. | The cost of one maintenance (repair) of this type |
15. Total duration of maintenance (repairs) | Calendar time for all technical maintenance (repairs) of the product for a given operating time or time interval |
16. Total labor intensity of technical services (repairs) | Labor costs for all technical maintenance (repairs) of the product for a given operating time or time interval |
17. The total cost of maintenance (repairs) | The cost of all technical maintenance (repairs) for a given operating time or time interval |
MAINTENANCE |
|
18. Maintenance | Maintenance during preparation for the intended use, for the intended use, as well as immediately after its completion |
19. Maintenance | |
20.Storage Maintenance | Maintenance during preparation for storage, storage, as well as immediately after its completion |
21. Transportation maintenance | Maintenance during preparation for transportation, transportation, as well as immediately after its completion |
22. Periodic maintenance | Maintenance carried out at the operating time values or time intervals specified in the operating documentation |
23. Seasonal maintenance | Maintenance performed to prepare the product for use in autumn-winter or spring-summer conditions |
24. Maintenance in special conditions | |
Note. Examples of special conditions are natural or other conditions specified in industry documents, characterized by extreme parameter values. |
|
25. Scheduled maintenance | Maintenance provided for in the normative-technical or operational documentation and performed with the frequency and in the amount established in it, regardless of the technical condition of the product at the time of the start of maintenance |
26. Maintenance with periodic checks | Maintenance, in which the control of the technical condition is carried out with the frequency and volume established in the regulatory and technical or operational documentation, and the volume of other operations is determined by the technical condition of the product at the time of the start of maintenance |
27. Maintenance with continuous monitoring | Maintenance provided for in the normative and technical or operational documentation and performed based on the results of continuous monitoring of the technical condition of the product |
27a. Numbered maintenance | Maintenance, in which a certain amount of work is assigned a certain sequence number |
27b. Scheduled maintenance | Maintenance, setting up to which is carried out in accordance with the requirements of regulatory and technical or operational documentation |
27c. Unscheduled maintenance | Maintenance, setting on which is carried out without prior appointment due to technical condition |
Note. The terms of the types of maintenance based on the methods used should be formed in accordance with the terms of the maintenance methods, for example, “In-line maintenance”, “Centralized maintenance”, etc. |
|
28. In-line maintenance method | A method of performing maintenance at specialized workplaces with a specific technological sequence and rhythm |
29. Centralized method | The method of performing maintenance by personnel and means of one unit of an organization or enterprise |
30. Decentralized maintenance method | A method of performing maintenance by personnel and facilities of several departments of an organization or enterprise |
Method of performing maintenance by personnel working on this product when used as directed |
|
Method of performing maintenance by personnel specialized in performing maintenance operations |
|
33. | |
Method of performing maintenance by a maintenance organization |
|
35. Proprietary maintenance method | Manufacturer's maintenance method |
Brand service |
REPAIR |
Repair types |
36. Major overhaul | Repairs carried out to restore serviceability and full or close to full restoration of the product's service life with the replacement or restoration of any of its parts, including basic |
Note. The value of a close to full resource is established in the normative and technical documentation |
37. Medium repair | Repair carried out to restore serviceability and partial restoration of the service life of products with the replacement or restoration of components of a limited range and control of the technical condition of components, carried out in the amount established in the normative and technical documentation. |
Note. The value of a partially recoverable resource is established in the normative and technical documentation. |
38. Maintenance | Repairs carried out to ensure or restore the functionality of the product and consisting in the replacement and (or) restoration of individual parts |
Ndp. Small repair | |
Minor repairs |
40. Unscheduled repairs | Repair, staging of products to which is carried out without prior appointment |
41. Scheduled repair | Scheduled repairs carried out with the frequency and in the amount established in the operational documentation, regardless of the technical condition of the product at the time of the start of the repair |
Repair, in which the control of the technical condition is carried out with the frequency and in the amount established in the normative and technical documentation, and the volume and moment of the start of the repair is determined by the technical condition of the product |
|
Note. The terms of the types of repairs on the basis of the methods used should be formed in accordance with the terms of the repair methods, for example, “In-line repair”, “Anonymous repair”, etc. |
|
Repair methods |
|
43. An impersonal repair method | A repair method that does not preserve the belonging of the restored components to a specific copy of the product |
Anonymized repair | |
44. An impersonal repair method | A repair method that preserves the belonging of the restored components to a specific copy of the product |
45. Aggregate repair method | An impersonal repair method in which defective units are replaced with new or pre-repaired ones |
Note. An aggregate is an assembly unit that has the properties of complete interchangeability, independent assembly and independent performance of a certain function in products for various purposes, for example, an electric motor, gearbox, pump, etc. |
|
46. In-line repair method | The method of repair performed at specialized workplaces with a specific technological sequence and rhythm |
47. | |
48. | Repair method by an organization specialized in repair operations |
49. Proprietary repair method | Manufacturer's repair method |
Brand repair | |
MAINTENANCE AND REPAIR SYSTEM INDICATORS |
|
50. Average duration of maintenance (repair) | The mathematical expectation of the duration of one maintenance (repair) of a given type for a certain period of operation or operating time |
51. Average labor intensity of maintenance (repair) | The mathematical expectation of the labor intensity of one maintenance (repair) of a given type for a certain period of operation or operating time |
52. Average cost of maintenance (repair) | The mathematical expectation of the cost of one maintenance (repair) of this type for a certain period of operation or operating time |
53. Average total duration of maintenance (repairs) | The mathematical expectation of the total duration of maintenance (repairs) for a certain period of operation or operating time |
54. Average total labor intensity of technical services (repairs) | The mathematical expectation of the total labor intensity of maintenance (repairs) for a certain period of operation or operating time |
55. Average total cost of maintenance (repairs) | The mathematical expectation of the total cost of maintenance (repairs) for a certain period of operation or operating time |
56. Specific total duration of maintenance (repairs) | The ratio of the average total duration of maintenance (repairs) to the specified operating time |
57. Specific total labor intensity of technical services (repairs) | The ratio of the average total labor intensity of technical services (repairs) to the specified operating time |
58. Specific total cost of maintenance (repairs) | The ratio of the average total cost of maintenance (repairs) to the specified operating time |
59. Availability ratio | The probability that the product will be in a working condition at an arbitrary point in time, except for the planned periods during which the product is not intended to be used for its intended purpose |
60. Technical coefficient | The ratio of the mathematical expectation of the total residence time of the product in an operational state for a certain period to the mathematical expectation of the total residence time of the product in an operational state and downtime due to maintenance and repair for the same period |
61. Product park readiness | The ratio of the number of workable products to the total number of products in the fleet at the considered moment in time |
(Modified edition, Rev. N 1, 2)
ALPHABETIC INDEX
Product park readiness | |
Spare parts kit | |
Availability ratio | |
Technical utilization rate | |
Aggregate repair method | |
Non-personalized repair method | |
Anonymous repair method | |
In-line repair method | |
Repair method by a specialized organization | |
| |
Repair method by the operating organization | |
Decentralized maintenance method | |
Maintenance method in-line | |
Maintenance (repair) method | |
Maintenance method by a specialized organization | |
Maintenance method by specialized personnel | |
Proprietary maintenance method | |
Maintenance method is centralized | |
Maintenance method by operating personnel | |
Maintenance method by the operating organization | |
Service in special conditions, technical | |
Service in use technical | |
| |
| |
Storage service technical | |
| |
Maintenance with continuous monitoring technical | |
Maintenance with periodic control technical | |
Maintenance technical | |
Maintenance unscheduled | |
Maintenance numbered | |
Maintenance periodic | |
Maintenance scheduled | |
Maintenance when using | |
Maintenance technical regulated | |
Seasonal technical service | |
Service is branded | |
Maintenance (repair) frequency | |
Duration of maintenance (repair) | |
Duration of maintenance (repairs) total | |
Duration of maintenance (repairs) total average | |
Duration of maintenance (repairs) total specific | |
Duration of maintenance (repair) average | |
Repair | |
Overhaul repair | |
Repair small | |
Repair minor | |
Unscheduled repair | |
Repairs impersonal | |
Planned repair | |
Repair according to technical condition | |
Regulated repair | |
Repair medium | |
Repair current | |
Brand repair | |
Technical maintenance and repair system | |
Technical condition | |
Service (repair) method | |
Maintenance (repair) facilities | |
Total cost of maintenance (repair) | |
Cost of maintenance (repairs) total average | |
The cost of technical services (repairs) is the total specific | |
Specific cost of technical maintenance (repairs) | |
Maintenance (repair) cost | |
Maintenance (repair) cost is average | |
Total labor intensity of technical maintenance (repairs) | |
Labor intensity of technical maintenance (repairs) total average | |
Labor intensity of technical maintenance (repairs) total specific | |
Labor intensity of technical services (repairs), specific | |
Labor intensity of maintenance (repair) | |
The complexity of maintenance (repair) is average | |
Technical care | |
Repair cycle | |
Maintenance cycle | |
Spare part |
(Modified edition, Amendment N 2).
APPENDIX 1 (reference). EXPLANATION TO SOME TERMS
ANNEX 1
Reference
To the term "Maintenance"
Maintenance contains operations regulated in the design documentation to maintain the performance or serviceability of the product during its service life.
The maintenance operation in accordance with GOST 3.1109 is understood to mean the completed part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.
Transportation is understood as the operation of moving cargo along a certain route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.
Waiting is understood to mean that the product is in a state of readiness for its intended use.
Maintenance may include washing the product, monitoring its technical condition, cleaning, lubricating, fastening bolted joints, replacing some component parts of the product (for example, filter elements), adjusting, etc.
To the term "repair"
The repair operation in accordance with GOST 3.1109 is understood as the completed part of the repair, performed at one workplace by performers of a certain specialty.
Repair may include disassembly, troubleshooting, control of the technical condition of the product, restoration of parts, assembly, etc. The content of some of the repair operations may overlap with the content of some maintenance operations.
Repair of products can be carried out by replacing or restoring individual parts and assembly units.
Repair of any kind, as a rule, should be accompanied by the issuance of certain guarantees for the subsequent life or operating time of the product.
To the term "System of technical maintenance and repair of equipment"
In a particular case, the system of technical maintenance and repair of equipment may include materials, blanks, spare parts, etc., i.e. it is characterized by material and technical support, which can be defined as the ability of a service organization to provide the necessary resources to carry out maintenance and repair of an object under a given strategy and under given conditions. The specified conditions apply both to the object itself and to the conditions of its operation, maintenance and repair.
To the terms "Maintenance Cycle" and "Repair Cycle"
In a particular case, the starting point of the maintenance cycle (repair cycle) can be the beginning of the use of the product.
To the term "Periodic maintenance"
Periodic maintenance may differ in the content of operations. In this case, maintenance services are numbered in ascending order, for example, shift maintenance, TO-1, TO-2, TO-3, etc.
To the term "Seasonal Maintenance"
Seasonal maintenance includes the operations of replacing seasonal grades of operating materials with flushing the corresponding systems, installing and removing insulation and engine preheating devices, etc.
Seasonal maintenance is only performed on products that are used under significant environmental changes during the year.
To the term "Scheduled Maintenance"
Maintenance schedules can be tight and tolerant. The type of regulation should be established in the operational documentation.
To the term "Method of maintenance by specialized personnel"
Maintenance personnel can be specialized in types of facilities, brands of facilities, types of operations and types of maintenance.
To the terms "Overhaul", "Medium repair", "Current repair"
Major, medium and current repairs can be planned and unplanned.
The basic part is understood as the main part of the product, intended for its layout and installation of other component parts.
To the term "Unscheduled repair"
Unscheduled repairs are carried out in order to eliminate the consequences of failures or incidents.
To the term "Aggregate repair"
Replacement of units can be performed after a product failure or as planned. The list of units to be replaced, the procedure for carrying out replacements and instructions for organizing aggregate repairs are established in industry-specific regulatory and technical documents.
The opposite of the aggregate method is the detailed method, in which individual parts that have failed are replaced or restored.
To the indicators of the maintenance and repair system
The indicators of the maintenance and repair system make it possible to estimate the cost of time, labor and funds for maintenance and repairs and contain the costs due to the design and technical condition of the product (operating costs), and the costs due to the organization, technology for performing maintenance and repairs, material and technical provision, personnel qualifications, environmental conditions, etc.
The indicators of the maintenance and repair system in clauses 57-65 estimate the total cost of time, labor and funds for maintenance and repairs and contain costs due to the design and technical condition of the product (operating costs), and costs due to the organization, the technology of performing maintenance and repairs, logistics, personnel qualifications, environmental conditions, etc.
The calculation of the indicators of the system of maintenance and repair of equipment is similar to the calculation of the corresponding indicators of maintainability in accordance with GOST 21623. In this case, instead of operating costs, the total costs of time, labor and funds are taken into account.
APPENDIX 1. (Modified edition, Amendment N 1).
APPENDIX 2 (reference). TYPES AND METHODS OF MAINTENANCE AND REPAIRS
APPENDIX 2
Reference
Classification attribute | |
Maintenance types |
|
Operation stage | Maintenance in use |
Storage Maintenance |
|
Moving Maintenance |
|
Pending maintenance |
|
Frequency of execution | Periodic maintenance |
Seasonal maintenance |
|
Operating conditions | Maintenance under special conditions |
Execution regulation | Scheduled maintenance |
Maintenance with periodic checks |
|
Maintenance with continuous monitoring |
|
Organization of execution | In-line maintenance |
Centralized maintenance |
|
Decentralized maintenance |
|
Maintenance by operating personnel |
|
Maintenance by specialized personnel |
|
Maintenance by the operating organization |
|
Maintenance by a specialized organization |
|
Factory maintenance |
|
Maintenance methods |
|
Organization of execution | In-line maintenance method |
Centralized maintenance method |
|
Decentralized maintenance method |
|
Maintenance method of operational |
|
Specialized maintenance method |
|
Maintenance method of the operating |
|
Maintenance method of specialized |
|
Maintenance method |
|
Repair types |
|
Resource recovery rate | Major overhaul |
Medium repair |
|
Maintenance |
|
Planning | Planned repair |
Unscheduled repairs |
|
Execution regulation | Scheduled repair |
Repair according to technical condition |
|
Anonymized repair |
|
Non-impersonal repair |
|
Organization of execution | Aggregate repair |
Inline repair |
|
Repair by the operating organization |
|
Repair by a specialized organization |
|
Repair by the manufacturer |
|
Repair methods |
|
Preservation of the ownership of the repaired parts | An impersonal repair method |
An impersonal repair method |
|
Organization of execution | Aggregate repair method |
In-line repair method |
|
Repair method by the operating organization |
|
Factory repair method |
APPENDIX 3 (reference)
APPENDIX 3
Reference
Positions 1, 2, 5-8, 10, 37, 38, 42 of this standard correspond to positions 2, 3, 7-9, 16, 6, 14, 15, 12 ST SEV 5151-85 with the replacement of the term “product” by the term "an object".
APPENDIX 3. (Introduced additionally, Amendment No. 1).
Electronic text of the document
prepared by JSC "Kodeks" and verified by:
official publication
M .: Standartinform, 2007
GOST 18322-78
INTERSTATE standard
SYSTEM
MAINTENANCE
AND REPAIR OF EQUIPMENT
TERMS AND DEFINITIONS
Moscow
Standardinform
2007
INTERSTATE STANDARD
Date of introduction 01.01.80
This standard establishes the terms used in science, technology and production and definitions of basic concepts in the field of types, methods and indicators of maintenance and repair of products.
The terms established by this standard are mandatory for use in all types of documentation, scientific and technical, educational and reference literature.
This standard corresponds to ST SEV 5151-85 in the part given in.
There is one standardized term for each concept. The use of terms - synonyms of the standardized term is prohibited. Unacceptable synonyms are given in the standard as a reference and are designated "Ndp".
For individual standardized terms, short forms are given as a reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. The established definitions can, if necessary, be changed in the form of presentation, avoiding violations of the boundaries of concepts.
In cases where the necessary and sufficient features of the concept are contained in the literal meaning of the term, the definition is not given, and, accordingly, a dash is put in the column "Definition".
Standardized terms are in bold type, their short form is in light type, and unacceptable synonyms are in italics.
Term |
Definition |
GENERAL CONCEPTS |
|
Spare parts kit |
|
Availability ratio |
|
Technical utilization rate |
|
Aggregate repair method |
|
Non-personalized repair method |
|
Anonymous repair method |
|
In-line repair method |
|
Repair method by a specialized organization |
|
Proprietary repair method |
|
Repair method by the operating organization |
|
Decentralized maintenance method |
|
Maintenance method in-line |
|
Maintenance (repair) method |
|
Maintenance method by a specialized organization |
|
Maintenance method by specialized personnel |
|
Maintenance method (proprietary) |
|
Maintenance method is centralized |
|
Maintenance method by operating personnel |
|
Maintenance method by the operating organization |
|
Service under special conditions |
|
Maintenance and use technical |
|
Pending service technical |
|
Transportation service technical |
|
Storage service technical |
|
Preventive maintenance |
|
Maintenance with continuous monitoring technical |
|
Maintenance with periodic control technical |
|
Maintenance technical |
|
Maintenance unscheduled |
|
Maintenance numbered |
|
Maintenance periodic |
|
Maintenance scheduled |
|
Maintenance when using |
|
Maintenance technical regulated |
|
Seasonal technical service |
|
Service is branded |
|
Maintenance (repair) frequency |
|
Duration of maintenance (repair) |
|
Duration of technical maintenance (repairs) total |
|
Duration of maintenance (repairs) total average |
|
Duration of technical maintenance (repairs) total specific |
|
Duration of maintenance (repair) average |
|
Repair |
|
Overhaul repair |
|
Small repair |
|
Repair minor |
|
Unscheduled repair |
|
Repairs impersonal |
|
Planned repair |
|
Repair according to technical condition |
|
Regulated repair |
|
Repair medium |
|
Repair current |
|
Brand repair |
|
Technical maintenance and repair system |
|
Technical condition |
|
Service (repair) method |
|
Maintenance (repair) facilities |
|
Total cost of maintenance (repair) |
|
Total average cost of maintenance (repairs) |
|
The cost of technical maintenance (repairs) is the total specific |
|
Specific cost of technical maintenance (repairs) |
|
Maintenance (repair) cost |
|
The cost of maintenance (repairs) is average |
|
Total labor intensity of technical maintenance (repairs) |
|
Labor intensity of technical maintenance (repairs) total average |
|
Labor intensity of technical services (repairs) total specific |
|
Labor intensity of technical services (repairs), specific |
|
Labor intensity of maintenance (repair) |
|
Technical care |
|
Repair cycle |
|
Maintenance cycle |
|
Spare part |
(Modified edition. Amendment No. 2).
ANNEX 1
Reference
EXPLANATION TO SOME TERMS
To the term "Maintenance"
Maintenance contains operations regulated in the design documentation to maintain the operability or serviceability of the product during its service life.
The floor of the maintenance operation in accordance with GOST 3.1109 is understood as the complete part of the maintenance of a component part of the product, performed at one workplace by a performer of a certain specialty.
Transportation is understood as the operation of moving cargo along a specific route from the place of loading to the place of unloading or reloading. The transportation of self-propelled products does not include their movement under their own power.
By waiting, they understand that the product is in a state of readiness for its intended use.
Maintenance may include washing the product, monitoring its technical condition, cleaning, lubricating, fastening bolted joints, replacing some component parts of the product (for example, filter elements), adjusting, etc.
To the term "repair"
The repair operation in accordance with GOST 3.1109 is understood as the completed part of the repair, performed at one workplace by performers of a certain specialty.
The repair may include disassembly, troubleshooting, control of the technical condition of the product, restoration of parts, assembly, etc. The content of some of the repair operations may coincide with the content of some maintenance operations.
Repair of products can be carried out by replacing or restoring individual parts and assembly units.
Repair of any kind, as a rule, must be accompanied by the issuance of certain guarantees for the subsequent period of operation or operating time of the product.
To the term "System of technical maintenance and repair of equipment"
In a particular case, the system of technical maintenance and repair of equipment may include materials, blanks, spare parts, etc., that is, it is characterized by logistics, which can be defined as the ability of the service organization to provide the necessary resources for maintenance repair of the object according to the specified strategy and in the specified conditions. The specified conditions apply both to the object itself and to the conditions of its operation, maintenance and repair.
To the terms "Maintenance cycle" and "Repair cycle"
In a particular case, the starting point of the maintenance cycle (repair cycle) can be the beginning of the use of the product.
To the term "Periodic maintenance"
Periodic maintenance may differ in the content of operations. In this case, maintenance services are numbered in ascending order, for example, shift maintenance, TO-1, TO-2, TO-3, etc.
To the term "Seasonal maintenance"
Seasonal maintenance includes the operations of replacing seasonal grades of operating materials with flushing of the corresponding systems, installation and removal of insulation and engine preheating devices, etc.
Seasonal maintenance is carried out only for products that are used due to significant changes in the environment during the year.
To the term "Scheduled Maintenance"
Maintenance schedules can be tight and tolerant. The type of regulation should be established in the operational documentation.
To the term "Method of maintenance by specialized personnel"
Maintenance personnel can be specialized in object types, object brands, forks of operations, and forks for maintenance.
To the terms "Overhaul", "Medium repair", "Current repair"
Major, medium and current repairs can be planned and unplanned. The basic part is understood as the main part of the product intended for its layout and installation of other component parts.
To the term "Unscheduled repair"
Unscheduled repairs are carried out in order to eliminate the consequences of failures or incidents.
To the term "Aggregate repair"
Replacement of units can be performed after a product failure or as planned. The list of units to be replaced, the procedure for carrying out replacements and instructions for organizing aggregate repairs are established in industry-specific regulatory and technical documents.
The opposite of the aggregate method is the detailed method, in which individual parts that have failed are replaced or restored.
To the indicators of the maintenance and repair system
The indicators of the maintenance and repair system make it possible to estimate the cost of time, labor and funds for maintenance and repairs and contain the costs due to the design and technical condition of the product (operating costs), and the costs due to the organization, technology for performing maintenance and repairs, material and technical provision, personnel qualifications, environmental conditions, etc.
Indicators of the maintenance and repair system pp. -65 estimate the total cost of time, labor and funds for maintenance and repairs and contain costs due to the design and technical condition of the product (operating costs), and costs due to the organization, technology for performing maintenance and repairs, logistics, personnel qualifications , environmental conditions, etc.
The calculation of the indicators of the system of maintenance and repair of equipment is similar to the calculation of the corresponding indicators of maintainability in accordance with GOST 21623. At the same time, instead of operating costs, the total costs of time, labor and funds are taken into account.
ANNEX 1.(Modified edition, Amendment No. 1).
APPENDIX 2
Reference
TYPES AND METHODS OF MAINTENANCE AND REPAIRS
Classification attribute |
Term |
Maintenance types |
|
Operation stage |
Maintenance in use |
Maintenance during storage |
|
Maintenance while on the move |
|
Pending maintenance |
|
Frequency of execution |
Periodic maintenance |
Seasonal maintenance |
|
Operating conditions |
Maintenance under special conditions |
Execution regulation |
Scheduled maintenance |
Maintenance with periodic checks |
|
Maintenance with continuous monitoring |
|
Organization of execution |
In-line maintenance |
Centralized maintenance |
|
Decentralized maintenance |
|
Maintenance by operating personnel |
|
Maintenance by specialized personnel |
|
Maintenance by the operating organization |
|
Maintenance by a specialized organization |
|
Factory maintenance |
|
Maintenance methods |
|
Organization of execution |
In-line maintenance method |
Centralized maintenance method |
|
Decentralized maintenance method |
|
Maintenance method by operating personnel |
|
Maintenance method by specialized personnel |
|
Maintenance method by the operating organization |
|
Maintenance method by a specialized organization |
|
Manufacturer's maintenance method |
|
Repair types |
|
The degree of recovery pe sursa |
Major overhaul |
Medium repair |
|
Maintenance |
|
Planning |
Planned repair |
Unscheduled repairs |
|
Execution regulation |
Scheduled repair |
Repair according to technical condition |
|
Preservation of affiliation |
Anonymized repair |
repaired parts |
Non-impersonal repair |
Organization of execution |
Aggregate repair |
Inline repair |
|
Repair by the operating organization |
|
Repair by a specialized organization |
|
Repair by the manufacturer |
|
Repair methods |
|
Preservation of the ownership of repaired parts |
An impersonal repair method |
Non-impersonal repair method(Introduced additionally, Amendment No. 1). INFORMATION DATA 1. DEVELOPED AND INTRODUCED by the USSR State Committee for Standards 2. APPROVED AND INTRODUCED INTO EFFECT by the Decree of the USSR State Committee for Standards dated 15.11.78 No. 2986 3. REPLACE GOST 18322-73 4. REFERENCE BUTs RMAATIVE TECHNICAL DOCUMENTS 5. EDITION (December 2007) with Amendments No. 1, 2, approved in April 1986, December 1988 (IUS 7-86, 4-89) |