The profession is a metal cleaner. Curriculum and program for training, retraining and advanced training of workers in the profession “Cleaner of metal, castings, products and parts. During work

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I APPROVE:

________________________

[Job title]

________________________

[Name of company]

________________/[FULL NAME.]/

"____" ____________ 20__

JOB DESCRIPTION

Cleaner of metal, castings, products and parts of the 3rd category

1. General Provisions

1.1. This job description defines and regulates the powers, functional and job responsibilities, rights and responsibilities of a cleaner for metal, castings, products and parts of the 3rd category [Organization name in the genitive case] (hereinafter - the Company).

1.2. A cleaner of metal, castings, products and parts of the 3rd category is appointed to the position and dismissed from the position in the established current labor legislation order by order of the head of the Company.

1.3. The cleaner of metal, castings, products and parts of the 3rd category belongs to the category of workers and reports directly to the [name of the position of the immediate supervisor in the dative case] of the Company.

1.4. The cleaner of metal, castings, products and parts of the 3rd category is responsible for:

timely and high-quality performance of tasks for their intended purpose;
compliance with performance and labor discipline;
observance of labor safety measures, maintenance of order, compliance with rules fire safety at the site of work assigned to him (workplace).

1.5. A person with an average professional education in this specialty and work experience of at least 1 year.

1.6. In practice, a cleaner for metal, castings, products and parts of the 3rd category should be guided by:

local acts and organizational and administrative documents of the Company;
internal labor regulations;
occupational health and safety regulations, industrial sanitation and fire protection;
instructions, orders, decisions and instructions of the immediate supervisor;
real job description.

1.7. A cleaner of metal, castings, products and parts of the 3rd category should know:

the device of various cleaning and shot-blasting installations of various sections and capacities;
the most rational cleaning materials and their sizes, depending on the nature of the surfaces to be cleaned;
work hardening technology.

1.8. During the temporary absence of a cleaner of metal, castings, products and parts of the 3rd category, his duties are assigned to [the name of the position of the deputy].

2. Job responsibilities

A cleaner of metal, castings, products and parts of the 3rd category carries out the following labor functions:

2.1. Cleaning of complex thin-walled castings, products and parts in cleaning drums and shot blasting chambers from burn-in, scale, corrosion, residues of anti-corrosion coating and compaction of the surface layer (work hardening) in shot blasting chambers.

2.2. Cleaning of castings, products and parts in tumbling drums continuous action.

2.3. Control of purification and shot blasting plants of various systems.

2.4. Adjustment of shot blasting, cleaning and tumbling installations.

2.5. Determination of the required cleaning materials and cleaning regimes for various surfaces.

In the event of an official need, a cleaner of metal, castings, products and parts of the 3rd category may be involved in overtime performance of duties, in the manner prescribed by law.

3. Rights

A cleaner of metal, castings, products and parts of the 3rd category has the right to:

3.1. To get acquainted with the draft decisions of the management of the enterprise concerning its activities.

3.2. Submit proposals for improving the work related to the responsibilities provided for by this job description for the management's consideration.

3.3. Inform the immediate supervisor about all identified in the process of execution of their job responsibilities shortcomings in production activities enterprise (its structural divisions) and make proposals for their elimination.

3.4. To request, personally or on behalf of a direct supervisor, from the heads of departments of the enterprise and specialists, information and documents necessary for the performance of their official duties.

3.5. To involve specialists from all (individual) structural divisions of the Company in solving the tasks assigned to him (if this is provided for by the provisions on structural divisions, if not - with the permission of the head of the Company).

3.6. Require the management of the enterprise to assist in the performance of their duties and rights.

4. Responsibility and performance evaluation

4.1. The cleaner of metal, castings, products and parts of the 3rd category bears administrative, disciplinary and material (and in some cases provided for by the legislation of the Russian Federation, and criminal) responsibility for:

4.1.1. Failure to comply or improper fulfillment of the official instructions of the immediate supervisor.

4.1.2. Failure to perform or improper performance of his labor functions and the tasks assigned to him.

4.1.3. Misuse of the granted official powers, as well as their use for personal purposes.

4.1.4. Inaccurate information about the status of the work entrusted to him.

4.1.5. Failure to take measures to suppress identified violations of safety regulations, fire safety and other rules that pose a threat to the activities of the enterprise and its employees.

4.1.6. Failure to enforce labor discipline.

4.2. Assessment of the work of a cleaner for metal, castings, products and parts of the 3rd category is carried out:

4.2.1. Immediate supervisor - regularly, in the process of the employee's daily performance of his labor functions.

4.2.2. Attestation Commission enterprises - periodically, but at least once every two years, based on the documented results of work for the evaluation period.

4.3. The main criterion for evaluating the work of a cleaner for metal, castings, products and parts of the 3rd category is the quality, completeness and timeliness of his performance of the tasks provided for in this instruction.

5. Working conditions

5.1. The working hours of the cleaner for metal, castings, products and parts of the 3rd category are determined in accordance with the internal labor regulations established by the Company.

5.2. Due to production needs, a cleaner of metal, castings, products and parts of the 3rd category is obliged to go to business trips(including local significance).

Acquainted with the instructions _______ / ____________ / "____" _______ 20__

Unified tariff and qualification reference book of jobs and professions of workers (ETKS), 2019
Part No. 1 of issue No. 2 ETKS
The issue was approved by the Resolution of the Ministry of Labor of the Russian Federation of 11/15/1999 N 45
(as amended by the Order of the Ministry of Health and Social Development of the Russian Federation of 13.11.2008 N 645)

Cleaner of metal, castings, products and parts

§ 159. Cleaner of metal, castings, products and parts of the 2nd category

Description of works... Cleaning of complex and medium complexity castings, products and parts in cleaning drums and shot blasting chambers from burn-in, scale, corrosion, residues of anti-corrosion coating and compaction of the surface layer (work hardening) in shot blasting chambers. Cleaning and removal of the bay with files, abrasive paper. Insulation of areas that cannot be cleaned. Mechanical cleaning of complex and thin-walled castings in tumbling drums. Sorting and loading of castings, products and parts into tumbling drums and shot blasting chambers. Preparation and loading of thin-walled and hollow castings in accordance with technological process with the use of gaskets when cleaning in tumbling drums. Removing frames and frames from castings after cleaning. Unloading the used mixture from the cleaning drums. Unloading of castings, products and parts after cleaning. Apparatus charging with cleaning materials.

Must know: device and principle of operation of serviced shot blasting machines, cleaning and tumbling drums; lifting capacity of the used lifting and transport vehicles; properties and quality of materials used for cleaning; technological requirements applied to castings, products and parts after cleaning and to the quality of work hardening; duration of work hardening.

Work examples

1. Headstock of metal-cutting machines.

2. Ballast cleaning from rust and loosely adhered scale.

3. Axleboxes of cars.

4. Propellers with a diameter of up to 1500 mm.

6. Locks and sockets of automatic couplings.

7. Keys, tees, nuts.

8. Molds.

9. Ship products are simple - cleaning for galvanizing.

11. Flywheels of internal combustion engines.

12. Folding sheets, pillers, pipes, bulkheads on the side opposite to the set - cleaning from rust and scale.

13. Surfaces of the underwater part of ships, decks, compartments - preparation of welded seams for shot blasting.

14. Machine beds.

15. Car wheel hubs.

§ 160. Cleaner of metal, castings, products and parts of the 3rd category

Description of works... Cleaning of complex thin-walled castings, products and parts in cleaning drums and shot blasting chambers from burn-in, scale, corrosion, residues of anti-corrosion coating and compaction of the surface layer (work hardening) in shot blasting chambers. Cleaning of castings, products and parts in continuous tumbling drums. Control of purification and shot blasting plants of various systems. Adjustment of shot blasting, cleaning and tumbling installations. Determination of the required cleaning materials and cleaning regimes for various surfaces.

Must know: the device of various cleaning and shot-blasting installations of various sections and capacities; the most rational cleaning materials and their sizes, depending on the nature of the surfaces to be cleaned; work hardening technology.

Work examples

1. Tanks and pipelines.

2. Pivot beams.

3. Cylinders - cleaning from rust and scale.

4. Brake drums.

5. Blocks of cylinders of internal combustion engines.

6. Sidewalls of carriages and tenders.

7. Propellers with a diameter over 1500 mm.

8. Body parts for agricultural machines.

9. Carters.

10. Ship hulls.

11. Bearing housings - cleaning from rust and loosely adhered scale.

12. Sheets of special steels, block sections, complex foundations, coamings of hatches, shafts, tanks, gratings, bulkheads on the side of the set, stringer - cleaning from rust and scale.

13. Side sections and bulkheads.

14. Heating radiators.

15. Contact cheeks of electric furnaces.

16. Shields of bearings of electric machines.

17. Double bottom tanks.

This job description has been translated automatically. Please note that automatic translation does not provide 100% accuracy, so there may be minor translation errors in the text.


Instructions for the position " Cleaner of metal, castings, products and parts of the 2nd category", presented on the site, complies with the requirements of the document -" REFERENCE BOOK of qualification characteristics of workers' professions. Issue 42. Metal processing. Part 1. Managers, professionals, specialists, technical employees. Part 2. Workers. Book 1. "Metal casting", "Metal welding". Book 2. "Drawing, squeezing, cold stamping of metal. Production of heating boilers, metal tanks and similar products", "Forging, high and low temperature metal processing". Book 3. "Turning, drilling, milling and other types of metal and material processing", "Metal coating with metals. Painting". Book 4. "Coating of metals with non-metals: enamel and other types of coating", "Locksmith and assembly work in the production of machines" ", which was approved by the order of the Ministry of Industrial Policy of Ukraine on March 22, 2007 N 120. Approved by the Ministry of Labor and Social Policy of Ukraine. since April 2007 The status of the document is "valid".

Preface to job description

0.1. The document comes into force from the moment of its approval.

0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.3. The document has been agreed upon: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.4. Periodic check of this document produced at intervals not exceeding 3 years.

1. General Provisions

1.1. The position "Cleaner of metal, castings, products and parts of the 2nd category" belongs to the category "Workers".

1.2. Qualification Requirements- basic general secondary education and vocational training at work. Professional development and work experience in the profession of a cleaner for metal, castings, products and parts of the 1st category - at least 0.5 years.

1.3. Knows and applies in activities:
- the structure and principle of operation of shot blasting machines, cleaning and tumbler drums;
- the carrying capacity of the lifting and transport vehicles that it uses;
- properties and quality of materials used for cleaning;
- technological requirements for castings, products and parts after cleaning and for the quality of slander;
- the duration of the libel.

1.4. A cleaner of metal, castings, products and parts of the 2nd category is appointed and dismissed by order of the organization (enterprise / institution).

1.5. The cleaner of metal, castings, products and parts of the 2nd category reports directly to _ _ _ _ _ _ _ _ _ _.

1.6. The cleaner of metal, castings, products and parts of the 2nd category supervises the work of _ _ _ _ _ _ _ _ _ _.

1.7. A cleaner of metal, castings, products and parts of the 2nd category during his absence is replaced by a person appointed in established order, which acquires the corresponding rights and is responsible for the proper performance of the duties assigned to it.

2. Description of work, tasks and duties

2.1. Cleans complex and medium-complexity castings, products and parts in cleaning drums and shot blasting chambers from burn-on, scale, rust, residues of anti-corrosion coating and compaction of the surface layer (defamation) in shot blasting chambers.

2.2. Seals off areas that cannot be cleaned.

2.3. Cleans complex and thin-walled castings mechanically in tumbling drums.

2.4. Sorts and loads castings, products and parts into tumbling drums and shot blasting chamber.

2.5. Prepares and loads thin-walled and hollow castings According to the technological process with the use of gaskets during cleaning in the tumbling drums.

2.6. Unloads castings, products and parts after cleaning.

2.7. Charges the devices with cleaning materials.

2.8. Knows, understands and applies the current regulatory documents relating to his activities.

2.9. Knows and fulfills the requirements of regulatory enactments on labor protection and the environment, complies with the norms, methods and techniques for the safe performance of work.

3. Rights

3.1. The cleaner of metal, castings, products and parts of the 2nd category has the right to take action to prevent and eliminate cases of any violations or inconsistencies.

3.2. A cleaner of metal, castings, products and parts of the 2nd category has the right to receive all social guarantees provided by law.

3.3. A cleaner of metal, castings, products and parts of the 2nd category has the right to demand assistance in the performance of his official duties and the exercise of rights.

3.4. A cleaner of metal, castings, products and parts of the 2nd category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision of necessary equipment and inventory.

3.5. A cleaner of metal, castings, products and parts of the 2nd category has the right to get acquainted with the draft documents relating to his activities.

3.6. A cleaner of metal, castings, products and parts of the 2nd category has the right to request and receive documents, materials and information necessary for the performance of their official duties and orders of the management.

3.7. A cleaner of metal, castings, products and parts of the 2nd category has the right to improve their professional qualifications.

3.8. A cleaner of metal, castings, products and parts of the 2nd category has the right to report all violations and inconsistencies identified in the course of its activity and make proposals for their elimination.

3.9. A cleaner of metal, castings, products and parts of the 2nd category has the right to familiarize himself with the documents defining the rights and obligations of the position held, the criteria for assessing the quality of the performance of official duties.

4. Responsibility

4.1. The cleaner of metal, castings, products and parts of the 2nd category is responsible for non-fulfillment or untimely fulfillment of the duties assigned by this job description and (or) non-use of the granted rights.

4.2. The cleaner of metal, castings, products and parts of the 2nd category is responsible for non-observance of the internal labor regulations, labor protection, safety, industrial sanitation and fire protection.

4.3. A cleaner of metal, castings, products and parts of the 2nd category is responsible for disclosing information about an organization (enterprise / institution) related to trade secrets.

4.4. A cleaner of metal, castings, products and parts of the 2nd category is responsible for non-fulfillment or improper fulfillment of the requirements of internal normative documents organizations (enterprises / institutions) and legal orders of the management.

4.5. A cleaner of metal, castings, products and parts of the 2nd category is responsible for offenses committed in the course of their activities, within the limits established by the current administrative, criminal and civil legislation.

4.6. The cleaner of metal, castings, products and parts of the 2nd category is responsible for causing material damage organization (enterprise / institution) within the limits established by the current administrative, criminal and civil legislation.

4.7. The cleaner of metal, castings, products and parts of the 2nd category is responsible for the misuse of the granted official powers, as well as their use for personal purposes.

5. Examples of work

5.1. Cleaning: Machine headstock.

5.2. Ballast - cleaning from rust and scale, which is loosely adhered.

5.3. Propellers with a diameter of up to 1500 mm.

5.4. Fraction.

5.5. Molds.

5.6. Ship products are simple - cleaning for galvanizing.

5.7. Folding letters, pillers, pipes, bulkheads from the side of the opposite set - cleaning from rust and scale.

5.8. Car wheel hubs.

5.9. Flywheels of internal combustion engines.

5.10. Surfaces of the underwater part of ships, decks, compartments - preparation of welds for shot blasting.

5.11. Machine beds.

Added to the site:

EXPLANATORY NOTE

This program has been developed in accordance with the “Quality Management System. Training, retraining and increasing the competence of personnel. Organization of work ", GOST 12.0.004-99" Organization of occupational safety training. General Provisions ", Resolution of the Ministry of Labor of the Russian Federation and the Ministry of Education of the Russian Federation of 13.01.2003 No. 1/29" On Approval of the Procedure for Training in Labor Protection and Testing the Knowledge of Labor Protection Requirements of Employees of Organizations "and is intended for professional training of workers by profession.

It includes: qualification characteristics, curriculum, thematic plans and programs for special technology and industrial training for training workers for the 2nd category, tickets.

In the section "advanced training", taking into account the specifics of production and possible variable terms of training, only the qualification characteristics, curriculum and thematic plans of special technology and industrial training for the 3rd category, tickets are given.

The duration of training for new workers is set at 2 months, in accordance with the current List of occupations for vocational training of workers (Order of the Ministry of Education No. 3477 of October 29, 2001). The duration of training for advanced training of workers is determined taking into account the complexity of the material being studied and the level of qualifications of the trainees. The content of the workers' labor, as well as the requirements for knowledge and skills in advanced training, are in addition to similar materials of the previous level of qualifications of the trainees.

Training can be carried out both by group and individual methods.

Qualification characteristics are compiled in accordance with the Unified tariff and qualification reference book of workers' jobs and professions. Issue 2, part 1. Section "Foundry works", (approved by the decree of the Ministry of Labor of the Russian Federation on November 15, 1999 No. 45 (with amendments and additions).

Changes and additions can be made to the thematic plans of the studied subject, taking into account the specifics of the enterprise, within the hours established by the program.

Industrial training is carried out at the workplaces of the enterprise.

The master (instructor) of industrial training must train workers in the effective safe organization of work, the use of new equipment and advanced technologies in the workplace, consider in detail with them ways to increase labor productivity and measures to save materials and energy.

In the training process, special attention should be paid to the need for a solid mastery and fulfillment of all labor safety requirements. For these purposes, the teacher of theoretical and master (instructor) of industrial training, in addition to studying the general labor safety requirements that must be observed in each specific case, pays attention to the observance of safety rules when working on specific equipment.

By the end of the training, each student must be able to independently perform all the work provided for by the qualification characteristics, technical conditions and standards established at the enterprise.

Students are allowed to perform work independently only after passing a qualifying exam and a test in occupational safety.

Updating the technical and technological base of modern production requires systematic inclusion in existing programs teaching material on new technology and technology, saving materials, improving product quality, eliminating outdated educational material, terms and standards. Programs should also be supplemented with information on specific economics.

The number of hours allotted for the study of individual topics of the program, the sequence of their study, if necessary, is allowed to be changed, provided that the programs are performed completely in terms of content and the total hours.

PROFESSIONAL TRAINING

workers for the 2nd category.

QUALIFICATION CHARACTERISTICS

Profession- Cleaner of metal, castings, products and parts

Qualification- 2nd category

2nd category

Description of the work. Cleaning of complex and medium complexity castings, products and parts in cleaning drums and shot blasting chambers from burn-in, scale, corrosion, residues of anti-corrosion coating and compaction of the surface layer (work hardening) in shot blasting chambers. Cleaning and removal of the bay with files, abrasive paper. Insulation of areas that cannot be cleaned. Mechanical cleaning of complex and thin-walled castings in tumbling drums. Sorting and loading of castings, products and parts into tumbling drums and shot blasting chambers. Preparation and loading of thin-walled and hollow castings in accordance with the technological process with the use of gaskets during cleaning in tumbling drums. Removing frames and frames from castings after cleaning. Unloading the used mixture from the cleaning drums. Unloading of castings, products and parts after cleaning. Apparatus charging with cleaning materials.

Should know: the device and the principle of operation of the serviced shot blasting machines, cleaning and tumbling drums; lifting capacity of the used lifting and transport vehicles; properties and quality of materials used for cleaning; technological requirements for castings, products and parts after cleaning and for the quality of work hardening; duration of work hardening.

Work examples

1. Headstock of metal-cutting machines.

2. Ballast cleaning from rust and loosely adhered scale.

3. Axleboxes of cars.

4. Propellers with a diameter of up to 1500 mm.

6. Locks and sockets of automatic couplings.

7. Ship's products are simple - cleaning for galvanizing.

8. Molds.

9. Keys, tees, nuts.

11. Folding sheets, pillers, pipes, bulkheads on the side opposite to the set - cleaning from rust and scale.

12. Flywheels of internal combustion engines.

13. Surfaces of the underwater part of ships, decks, compartments - preparation of welded seams for shot blasting.

14. Machine beds.

15. Car wheel hubs.

SYLLABUS

Cleaner of metal, castings, products and parts

Training period -2 months

	Well. Item.
	Theoretical training.
	Economic course


	General technical course.
	Electrical engineering.
	Materials Science.
	Reading drawings and diagrams.
	Tolerances, fits and technical measurements

	Automation of production based on electronic computing technology.
	Fire safety, including: first aid, occupational health, medical examinations.
	Special course:


	Practical training.


	Consulting.
	Qualifying exam. (Trial work)

1. THEORETICAL TRAINING.

1.1. ECONOMIC COURSE.

1.1.1. Thematic plan and program of the subject "Fundamentals of economic knowledge, organization and incentives for workers."

Thematic plan.

PROGRAM.

Topic 1. The main articles of labor legislation.

General Provisions. Collective agreement, labor contract, work time, rest time, guarantees and compensation, labor discipline.

Topic 2. Labor rationing.

Progressive forms of organization and stimulation of labor. Labor rationing (basic concepts and provisions). Elimination of losses of working time, certification of workers, their rationalization, expansion of service areas and combination of professions.

Forms of remuneration, material and moral incentives.

The principles of organizing production teams, the main directions of their improvement. Brigade and individual forms of labor organization at the plant. Regulations on the production team, team council. Organization of the brigade form of remuneration.

Main directions scientific organization labor.

Discipline of work and its role in the organization of work processes.

Topic 3. Economic categories, criteria, indicators.

Improving production efficiency is the main direction of the enterprise. Labor productivity as the main indicator of production efficiency.

Fixed and circulating assets of the enterprise, return on assets.

The cost of production, as a synthetic generalizing indicator that characterizes all aspects of the enterprise.

Increasing profits is the ultimate goal of reducing production costs. The profitability of the company's products.

Price concept. The correct price level, as an opportunity to recover expenses and make a certain profit.

The essence of the concept of "inflation".

Joint-stock company, share and share price, governing bodies joint stock company, dividends.

Brief analysis economic activity enterprises.

1.2. Thematic plan and program of the subject "Quality Management System".

Thematic plan.

International quality systems.

History of origin, goals and objectives.

Quality management system requirements,

established by GOST R ISO 9001-2008.

The process approach is the basis of the quality management system.

Quality management principles.

Mandatory documented QMS procedures.

Quality quide.

Quality policy and administration obligations.

Certified quality management system - continuous improvement, development perspective.

Total:

PROGRAM.

1.3. GENERAL TECHNICAL COURSE.

1.3.1. The program of the subject "Electrical Engineering".

The use of electricity in production and at home. Electric current concept. Thermal effect of the current. Short circuit and protection measures. Electromagnetic induction, the principle of operation of the generator and transformer. Creation of a rotating magnetic field by polyphase currents and the principle of operation of an asynchronous motor.

General information about the electric drive. Electric motors and control gear used on the serviced equipment. Electric motors used on lifts and power tools. Rules for starting and stopping electric motors.

Types of fixtures, rules for their location, installation and fastening during work. Searchlight lighting. Basic rules of electrical safety and electrical protection.

The procedure for conducting work near electrical installations. Classification of electrical devices and premises according to the degree of electrical safety and safe voltage.

Ways of rational use and energy saving.

1.3.2. The program of the subject "Materials Science".

Objectives of the subject. The importance of metals in industry. The content of the subject and its role in the formation of professional knowledge and qualifications of the worker. Basic information about the structure of metals from the theory of alloys. and chemical heat treatment of metals and their alloys.

Hard alloys and mineral-ceramic materials. Protection of metals from corrosion.

Non-metallic materials. Plastics. Ways to improve the efficiency of using structural materials.

1.3.3. Reading drawings and diagrams

The value of drawings in technology and production. The value of graphic literacy for the skilled worker.

The concept of a sketch, drawing. Current GOSTs for the preparation and execution of drawings and other technical documentation.

Drawing formats. Drawing lines. Designation of sizes and limit deviations. Designation, design and inscriptions on drawings. Drawing fonts. The concept of scale.

The concept of projections. Center and parallel projection. Projection beams. Projection axes. A visual representation of a point. Line segment projection.

The concept of axonometric projections, their types. The image of flat figures in axonometric projections (triangle, rectangle and circle).

Projections of geometric bodies.

The concept of a working drawing and its purpose in production. General requirements and registration of working drawings. Cuts and sections. Basic types and planes of projections. Name and numbering of the main types, their location.

Plans, their construction and drawing. Simple and complex cuts (along a broken line). Hatching in cuts and sections. Full and local sections.

Sections. Cross-sections are complex and rendered. Designation of section lines.

Features of construction drawings, their types and content.

Technical design and working drawings. Dimensioning on construction drawings. The concept of a project for the production of works. The composition of the graphic part of the work production project. Reading of working drawings and technological maps.

1.3.4. Tolerances, fits and technical measurements

Basic information about tolerances and landings. Accuracy grades, roughness parameters. Classification of instrumentation and instruments according to design features, accuracy and purpose.

1.3.5. The program of the subject "General information about technical mechanics".

Basic laws of dynamics. The force of inertia. The concept of the impact of rigid bodies. The main elements of the gear wheel. Gear ratios of multi-link gears. Gear, worm and chain drives, their designs and scope. Methods for measuring torque and power. Concept of static balancing of rotating parts. The principle of operation of friction and belt drives.

1.3.6. Automation of production based on electronic computing technology.

Familiarization of workers with the generalized structure of the system automatic control production, capabilities and principles of using control electronic computers, actuators and devices associated with computers.

The concept of production control systems using computers. The use of computers in automation production systems and processes (the content of the topic is specified and supplemented by the teacher in accordance with the specifics of the industry, enterprise and the profession received).

1.4. SPECIAL COURSE

1.4.1. The program of the subject "Requirements of labor protection in the conduct of work."

Harmful and dangerous factors affecting the human body when working on a shot blasting machine.

The main causes of injury when working as a cleaner for metal, castings, products and parts.

Maximum permissible concentration of harmful substances in the air of the working area.

Safety rules for the transportation of products, loading into a shot blast, cleaning, unloading products and submitting them for inspection by the Quality Control Department.

Requirements for funds individual protection cleaner of metal, castings, products and parts. Provision standards, order of issue, storage, use of overalls, special footwear and personal protective equipment.

Rules of technical operation and labor safety requirements when working on a shot blast. Labor protection requirements before starting work, in emergency situations and at the end of the work.

Electrical safety requirements when working on a shotgun. Electric shock protection measures. Electrical safety approval group.

Fire safety measures. Ignition sources and combustibles. Features of extinguishing a fire in thermal production. Primary fire extinguishing equipment and rules for their use.

Responsibility of workers for violations of labor protection and fire safety requirements.

1.4.2. Thematic plan and program on the subject "Equipment and technology for performing work by profession."

Thematic plan

2 discharges

		Number of hours
	Introductory lesson.
	Basic information about the production and organization of the workplace.
	Shot blasting technology
	Purpose, device and principle of operation of the serviced equipment
	Materials used for cleaning
	Requirements for castings, products and parts after cleaning castings, products and parts after cleaning
	Auxiliary tools and fixtures.
	Equipment repair and maintenance.
	Environmental protection

Program

Topic 1. Introductory lesson.

Acquaintance with the purpose and objectives of training, with the requirements for a cleaner of metal, castings, products and parts, organization educational process, qualification characteristics. The procedure for performing trial work and conducting a qualifying exam.

Scientific and technological progress in the industry, its priority areas.

The meaning of the profession, the prospects for its development.

Social, scientific, technical and economic value of product quality. The need to ensure the competitiveness of products and technologies. Labor, production and technological disciplines.

Topic 2. Basic information about the production and organization of the workplace.

Organization of production. Raising the technical level of production. Plant structure. Conditions for the smooth operation of the production site, plant, workshop Role of thermal production: structure, tasks, nomenclature, profession.

Safe organization of the workplace. Inspection before the start of work of the workplace: sufficient lighting, the presence of fire extinguishing means, the absence of foreign objects that can interfere with the work, the presence of containers, the presence and quality of the shot, the plan. Safety requirements for the work of a cleaner for metal, castings, products and parts.

Layout and equipment of the workplace for the cleaner of metal, castings, products and parts.

Measures to keep the workplace clean and safe during work. The procedure for cleaning the workplace before the transfer of the shift.

Topic 3. Shot-cleaning technology.

Basic properties and structure of metals and alloys. Ferrous and non-ferrous metals and alloys. Concepts about the main methods of testing the mechanical properties of metals and alloys. Thermal and chemical thermal treatment of metals.

Methods for cleaning metal, castings, parts and products. Advantages and disadvantages of shot blasting.

Materials used for shot blasting. Nomenclature, size, quality and scope of various fractions.

Rules of conduct for shot blasting. Gas and dust collecting installations. Disposal of shot blasting waste.

Topic 4. Purpose, device and principle of operation of the serviced equipment

Equipment for cleaning metal, castings, parts and products: shot blast cleaning drums, tumbling drums, shot blasting and shot cleaning chambers. General information.

Purpose and principle of operation of the cleaning table. The device of the cleaning table, its main characteristics.

Purpose, device and principle of operation of the shot blast head.

Purpose, device and principle of operation of the shot separator and dust collection system.

Inclusion, loading and unloading rules. Cleaning table working cycle.

Electrical equipment of the cleaning table: devices, motors, grounding and local lighting.

The order of switching on and off the unit.

Topic 5 Materials used for cleaning

Classification of fractions used in shot blasting. Requirements applied to the used fraction and its parameters.

Topic 6.T Requirements for castings, products and parts after cleaning .

Organization technical control at the plant and in the workshop. Marriage sites.

General information about devices and methods of control of castings, parts and products.

Operational control of the shot cleaning technological process. The essence of the methods of final quality control of manufactured products.

Types of defects in castings, parts and products after cleaning: their causes, preventive measures and remedies.

The concept of personal stigma.

Topic 7 . Accessory tools and fixtures

List, purpose and application of the auxiliary tool. Requirements for the safe use of the tool. Storage rules.

Devices in the work of a cleaner for metal, castings, parts and products: purpose, general devices, principle of operation. Typical malfunctions of devices and ways to eliminate them.

Instrumental distribution pantry.

Topic 8. Equipment repair and maintenance

Causes of wear and tear of shot blasting equipment. Wear pattern. Measures taken to prevent wear and tear of equipment and ensure its durability: rational operation, maintenance, organization of lubrication and repair facilities.

Organization and structure of the repair and mechanical service of the shop and plant.

Topic 9. Environmental protection

Law Russian Federation"On the protection of the natural environment."

Environmental rights and obligations of Russian citizens.

Administrative and legal responsibility of production managers and citizens for violations in the field of rational use of natural resources and environmental protection.

Sources and types of environmental pollution.

Creation of a normal ecological state of the environment.

The impact of industrial oils and lubricants on the environment.

The main measures to reduce the negative impact of lubricating oils, chemical solutions on the environment. Waste from foundries. Waste collection procedure.

Personal opportunities and responsibilities of workers in this profession in the field of environmental protection.

INDUSTRIAL TRAINING

THEMATIC PLAN AND PRODUCTION PROGRAM

TRAINING

Thematic plan


	Introductory lesson
	Training in safe working methods and techniques
	Acquaintance with the enterprise, workshop, workplace, equipment
	Acquaintance with the technological process of cleaning.
	Training in transportation, selection of homogeneous products, parts.
	Independent performance of work as a cleaner for metal, castings, products and parts

PROGRAM

Topic 1. Introductory lesson

Familiarization with the workplace, internal labor regulations, working conditions, forms of work organization, work modes.

Briefing on labor protection and safety (carried out for each type of work) and fire safety. Training in the use of personal protective equipment.

Topic 2. Training in safe methods and techniques for performing work.

Topic 3. Acquaintance with the enterprise, workshop, workplace, equipment

Acquaintance with the structure and characteristics of the enterprise. Acquaintance with the work of enterprise services. Economic indicators the work of the enterprise.

Familiarization of students with the structure of the workshop, the workplace of a cleaner for metal, castings, products and parts, equipment and types of work performed.

Familiarization of students with the qualification characteristics of a cleaner for metal, castings, products and parts of the 2nd category and the industrial training program.

Conducting briefing on the organization of the workplace and labor safety. Familiarization of students with the procedure for receiving and returning tools and accessories.

Placement of students in their workplaces.

Topic 4. Acquaintance with the technological process of cleaning.

Familiarization with the equipment, auxiliary tools, and devices used for shot cleaning at the workplace of a cleaner of metal, castings, parts and products.

Storage areas for materials for shot blasting. Transporting them to the cleaning table. Quality control and the order of loading shot into the unit.

The procedure and rules for the inclusion in the work of the cleaning table.

The procedure for unloading parts and shutting down the installation.

Continuation of the shot blasting cycle for subsequent castings, parts and products.

Delivery of products inspector of quality control department... Cleaning the workplace and handing over the shift to the shift worker.

Topic 5. Training in transportation, selection of uniform products, parts.

Storage areas for initial blanks for shot blasting. Rules for the safe transportation of workpieces to the workplace of a cleaner for metal, castings, parts and products.

The procedure for arranging containers with blanks at the workplace. Safe passages.

Sorting of workpieces and their number for loading in accordance with the cargo characteristics of the cleaning table. Rational distribution of portions of workpieces for processing. Visual quality control before loading.

Rational placement of empty containers for finished products. Transportation of finished products for quality control control and delivery to the warehouse.

Topic 6. Independent performance of works of a cleaner of metal, castings, products and parts of the 2nd category

Mastering all types of work included in the duties of a cleaner for metal, castings, products and parts of the 2nd category. Mastering skills in the scope of the requirements of the qualification characteristics. Mastering advanced labor practices and meeting established standards.

All work is carried out by students independently under the supervision of an industrial training instructor. In this case, special attention should be paid to the quality of the work performed and the observance of labor safety rules.

Qualification (trial) work.

IMPROVING THE QUALIFICATION OF WORKERS

by profession " cleaner for metal, castings, products and parts»

3rd rank

Description of the work. Cleaning of complex thin-walled castings, products and parts in cleaning drums and shot blasting chambers from burn-in, scale, corrosion, residues of anti-corrosion coating and compaction of the surface layer (work hardening) in shot blasting chambers. Cleaning of castings, products and parts in continuous tumbling drums. Control of purification and shot blasting plants of various systems. Adjustment of shot blasting, cleaning and tumbling installations. Determination of the required cleaning materials and cleaning regimes for various surfaces.

Should know: the device of various cleaning and shot blasting facilities of various sections and capacities; the most rational cleaning materials and their sizes, depending on the nature of the surfaces to be cleaned; work hardening technology.

Work examples

1. Tanks and pipelines.

2. Pivot beams.

3. Cylinders - cleaning from rust and scale.

4. Brake drums.

5. Blocks of cylinders of internal combustion engines.

6. Sidewalls of carriages and tenders.

7. Propellers with a diameter over 1500 mm.

8. Body parts for agricultural machines.

9. Carters.

10. Ship hulls.

11. Bearing housings - cleaning from rust and loosely adhered scale.

12. Sheets of special steels, block sections, complex foundations, coamings of hatches, shafts, tanks, gratings, bulkheads on the side of the set, stringer - cleaning from rust and scale.

13. Heating radiators.

14. Side sections and bulkheads.

15. Double bottom tanks.

16. Contact cheeks of electric furnaces.

17. Shields of bearings of electric machines.

SYLLABUS

advanced training of workers by profession

"Cleaner of metal, castings, products and parts"On the 3rd r-d

The term of study is 1 month

Well. Item.

1. Theoretical teaching.

Economic course.

Fundamentals of economic knowledge, organization and incentives for workers

Quality management system (QMS).

General technical course.

Electrical engineering.

Materials Science.

Reading drawings and diagrams.

Tolerances, fits and technical measurements.

General information about technical mechanics.

Automation of production based on electronic computing technology

Labor protection, including:

rendering the first medical care, occupational health, medical examinations.

Special course:

Labor protection requirements in the course of work.

Equipment and technology for performing work by profession.

2. Practical training.

On-the-job training.

Training in safe methods and techniques for performing work.

Consulting.

Qualifying exam.

Total:

Note: when training a worker in a related (second) profession, it is allowed to train only in the subject "Special course" with "Practical training" and with the addition of certain topics for theoretical training, in which the worker was not trained in the main profession

THEORETICAL TRAINING

THEMATIC PLAN

The subject "equipment and technology for performing work by profession"

for professional development « cleaner for metal, castings, products and parts "on the 3rd r-d


	Introductory lesson
	Labor protection requirements during work
	Basic information about the production and organization of the workplace
	The order of work.
	Tools, fixtures, equipment. Terms of use.
	Technological process for cleaning metal, castings, products and parts ..
	The device and the principle of operation of cleaning and shot blasting facilities.
	Rational cleaning materials and their sizes, depending on the nature of the surfaces to be cleaned.
	Environmental protection

INDUSTRIAL TRAINING

THEMATIC PLAN

INDUSTRIAL TRAINING

to improve the qualifications of workers by profession

"Cleaner of metal, castings, products and parts" on the 3rd rd


	Introductory lesson
	Training in safe methods and techniques for performing work.
	External and internal cleaning of castings of products and parts in cleaning drums and shot blasting chambers
	Cleaning of castings of products and parts in tumbling drums
	Control of purification and shot blasting plants of various systems.
	Adjustment of shot blasting and tumbling installations.
	Determination of the required cleaning materials and cleaning modes for various surfaces
	Independent performance of work of a preservative of equipment and metal products of the 3rd category
	Qualification (trial) work

Note: instruction on occupational safety is carried out at the workplace for each type of work

Appendix 1. Examination tickets for the preparation of workers on

profession “cleaner of metal, castings, parts and products.

Annex 1

Exam tickets

by profession

« cleaner for metal, castings, products and parts»

B I L E T No. 1

"Cleaner for metal, castings, products and parts" 2-3 rd

2-3 digits

Give a definition of the term "quality".
General arrangement of the cleaning table model 323.
Safe techniques for moving heavy castings, parts and products.
For the 3rd category: Purpose and principle of operation of the continuous shot-blasting drum.
What is a promotion? Promotion rate.